Dodge 2000 Durango Owner's Manual Page 2

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TABLE OF CONTENTS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Definitions . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . 1
Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fire and Explosion . . . . . . . . . . . . . . . . . . . . . . . . 2
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic Safety . . . . . . . . . . . . . . . . . . . . . . . . . 3
Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MOUNT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 4
Fog Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mount Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Thrust Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Link Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Harness Kit Selection . . . . . . . . . . . . . . . . . . . . . 5
SOLENOID CONTROL INSTALLATION . . . . . . . . . . 6
Solenoid Control - Floor Mounted Installation
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lit. No. 63617
September 13, 2002
UNDERHOOD INSTALLATION . . . . . . . . . . . . . . . . . 7
Vehicle Harness and Motor Relay . . . . . . . . . . . . 7
PLUG-IN HARNESS AND HEADLAMP RELAY
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 10
Plug-In Harness and Headlamp Installation . . . . 10
OPERATIONAL TESTS AND ADJUSTMENTS . . . . 11
Filling Hydraulic Unit . . . . . . . . . . . . . . . . . . . . . 11
Blade Drop Speed Adjustment . . . . . . . . . . . . . . 12
Final Hydraulic Inspection . . . . . . . . . . . . . . . . . 12
Coupling Lug Height Check . . . . . . . . . . . . . . . . 12
Vehicle Lighting Check . . . . . . . . . . . . . . . . . . . 13
RELAY CONNECTIONS DIAGRAMS . . . . . . . . . . . . 14
2001 and Later Dakota with Dual HB-5
63412 Harness Kit – 9-Pin Headlamps . . . . . 14
2000 Dakota Dual HB-5
63396 Harness Kit – 9-Pin Headlmaps . . . . . 15
Dakota Dual HB-5 with DRL’s
63404 Harness Kit – 12-Pin Headlamps . . . . 16
ASSEMBLY DIAGRAM . . . . . . . . . . . . . . . . . . . . . . 17
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