Dodge 2000 Durango Owner's Manual

DODGE DAKOTA and DURANGO2000 & LATERINSTALLATION INSTRUCTIONSWESTERN PRODUCTS, P.O. BOX 245038, MILWAUKEE, WI 53224-9538Lit. No. 63617September 13

8Lit. No. 63617September 13, 2002UNDERHOOD INSTALLATIONHarness ConnectorPlug CoverVEHICLE HARNESS AND MOTOR RELAY (continued)3. Find a location for th

9Lit. No. 63617September 13, 2002UNDERHOOD INSTALLATIONVEHICLE HARNESS AND MOTOR RELAY (continued)9. Route the battery cable without a stripe directly

10Lit. No. 63617September 13, 2002PLUG-IN HARNESS AND HEADLAMP RELAY INSTALLATIONPLUG-IN HARNESS AND HEADLAMPRELAY INSTALLATIONNOTE: Use dielectric gr

11Lit. No. 63617September 13, 2002FILLING HYDRAULIC UNITNOTE: Mount plow assembly to vehicle. (Seelabel on back of blade or Owner’s Manual formounting

12Lit. No. 63617September 13, 2002OPERATIONAL TESTS AND ADJUSTMENTSFINAL HYDRAULIC INSPECTION1. Make sure all fasteners and hydraulic andelectrical co

13Lit. No. 63617September 13, 2002OPERATIONAL TESTS AND ADJUSTMENTSVEHICLE LIGHTING CHECK1. Check the operation of vehicle and plow lights withplow mo

14Lit. No. 63617September 13, 2002®SYSTEMRELAY CONNECTIONS DIAGRAM87a86878530PLUG-IN HARNESSPASSENGER SIDE2001 and Later DAKOTA and DURANGO with DUAL

15Lit. No. 63617September 13, 2002BRNBRNPARK/TURNHARNESS ASSY.PARK/TURN HARNESS ASSY.REDBLKBLK"NEG" BATTERY TERMINALGRYPURGRYTO PARK LAMPBUL

16Lit. No. 63617September 13, 20028787GRY12-PIN VEHICLEORNNOT USEDBRNBLK/PNKTO KEYED POWER SOURCEDK BLU/ORNPNKTAN87DK BLU/ORNPASSINGER SIDE PLOW POWER

17Lit. No. 63617September 13, 2002505354555657585243512000 and LaterSee Parts List furnished with Harness Kit for DRL’s orNon-DRL’s.859061313233343536

TABLE OF CONTENTSSAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Safety Definitions . . . . . . . . . . . . . . . . .

Printed in U.S.A.September 13, 2002Lit. No. 63617WESTERN PRODUCTSP.O. BOX 245038MILWAUKEE, WI 53224-9538Western Products reserves the right under its

1Lit. No. 63617September 13, 2002SAFETY DEFINITIONSInstruction LabelNOTE: Identifies tips, helpful hints andmaintenance information the owner/operator

2Lit. No. 63617September 13, 2002PERSONAL SAFETY• Wear only snug-fitting clothing while working onyour vehicle or snowplow.• Do not wear jewelry or a

3Lit. No. 63617September 13, 2002 WARNINGRecommended Fastener Torque Chart (Ft.-Lb.)SizeSAEGrade 2SAEGrade 5SAEGrade 81/4-205/16-183/8-163/8-247/16-14

4Lit. No. 63617September 13, 2002MOUNT INSTALLATIONFOG LAMPS1. Disconnect fog lamp harness from bumper lampsif equipped.MOUNT FRAME1. Open vehicle hoo

5Lit. No. 63617September 13, 2002THRUST ARMS1. Position driver side thrust arm to vehicle frame andcrossmember on driver side. Align hole in anglewith

6Lit. No. 63617September 13, 2002SOLENOID CONTROL INSTALLATIONSolenoid ControlControl BracketCable Clamp#8-32 x 3/8"Thread Cutting Tapping ScrewD

7Lit. No. 63617September 13, 2002UNDERHOOD INSTALLATIONVEHICLE HARNESS AND MOTOR RELAYExcept as noted, parts to be installed are found in thehydraulic