Dodge 2006 Sprinter Cargo User Manual

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TABLE OF CONTENTS
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SECTION PAGE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
UNDERSTANDING THE FEATURES OF YOUR VEHICLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
UNDERSTANDING YOUR INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
STARTING AND OPERATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
WHAT TO DO IN EMERGENCIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
MAINTAINING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
MAINTENANCE SCHEDULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
IF YOU NEED CONSUMER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
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Summary of Contents

Page 1 - TABLE OF CONTENTS

TABLE OF CONTENTS1234567891345678921010SECTION PAGEINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 2

10 INTRODUCTIONINFORMATION REGARDING ELECTRONIC RECORDING DEVICES(Including notice pursuant to California Code § 9951)Please note that your vehicle is

Page 3 - INTRODUCTION

100 UNDERSTANDING YOUR INSTRUMENT PANELInstrument and display lighting:1. Switch on the marker lamps, refer to "CombinationSwitch"2. Press b

Page 4

UNDERSTANDING YOUR INSTRUMENT PANEL 1014The outside temperature is displayed when the multi-function indicator is activated. Sudden changes intemperat

Page 5 - INTRODUCTION 5

102 UNDERSTANDING YOUR INSTRUMENT PANELThe following display appears if the reversing aid doesnot detect an obstacle.NOTE: Distance display• "in&

Page 6 - 6 INTRODUCTION

UNDERSTANDING YOUR INSTRUMENT PANEL 1034Tachometer (Engine rpm)Do not exceed the maximum permissible engine speed.NOTE: To protect the engine, its fue

Page 7 - INTRODUCTION 7

104 UNDERSTANDING YOUR INSTRUMENT PANELFor coolant level indicator lamp /, refer to "CoolantLevel Indicator Lamp".NOTE: Coolant temperature

Page 8 - 8 INTRODUCTION

UNDERSTANDING YOUR INSTRUMENT PANEL 1054Fuel Gauge with Reserve Fuel Indicator LampThe fuel level is displayed when the key is in position2 in the ign

Page 9

106 UNDERSTANDING YOUR INSTRUMENT PANELBattery Charge Indicator LampWhen the key is in position 2 in the ignition lock, thebattery charge indicator la

Page 10 - WARNING!

UNDERSTANDING YOUR INSTRUMENT PANEL 1074NOTE: Should the water in fuel indicator lampstill not go out after the fuel filter has been drained, thecause

Page 11 - CONTENTS

108 UNDERSTANDING YOUR INSTRUMENT PANELIf the engine oil level indicator lamp : does not goout, or if it lights up again while the vehicle is moving,t

Page 12

UNDERSTANDING YOUR INSTRUMENT PANEL 1094If a large quantity of coolant is being lost, or if smalleramounts are lost at regular intervals, have the eng

Page 13

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE2CONTENTS Ignition Lock/Starter Switch . . . . . . . . . . . . . . . . . 13 Immobilizer . . . . . . . .

Page 14

110 UNDERSTANDING YOUR INSTRUMENT PANELSWITCH LOCATIONS

Page 15

UNDERSTANDING YOUR INSTRUMENT PANEL 1114Legend for Switch Locations1. Fog lamp switch (Optional), refer to "Fog LampSwitch".2. Headlamp rang

Page 16

112 UNDERSTANDING YOUR INSTRUMENT PANELASSYST MAINTENANCE COMPUTER (OPTIONAL)Function button (‘) (1)Approximately one month or 2,000 miles (3,000 km)b

Page 17

UNDERSTANDING YOUR INSTRUMENT PANEL 1134Depending on the driving style, the mileage coveredand the operating conditions, the next service due isdispla

Page 18

114 UNDERSTANDING YOUR INSTRUMENT PANELEngine Oil Level – Display in Instrument Cluster (Vehicles with ASSYST Maintenance Computer only)If the : indic

Page 19

UNDERSTANDING YOUR INSTRUMENT PANEL 1154If the warning is displayed in the multi-function indicator while theengine is running, the engine oil level i

Page 20

116 UNDERSTANDING YOUR INSTRUMENT PANELBriefly press button (1) twice within 1 second.The following displays can then appear in the multi-function ind

Page 21

UNDERSTANDING YOUR INSTRUMENT PANEL 1174ENGINE OIL LEVEL INDICATOR IN INSTRUMENT CLUSTER (VEHICLES WITHOUT ASSYST MAINTENANCE COMPUTER)If the : indica

Page 22

118 UNDERSTANDING YOUR INSTRUMENT PANELHEATING, VENTILATIONTemperature control (1) Airflow control (2)Air distribution control (3)Z Air to the windshi

Page 23

UNDERSTANDING YOUR INSTRUMENT PANEL 1194Ventilation1. Set the airflow control (2) to position 3 or 4.2. Set the temperature control (1) as illustrated

Page 24

12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Opening/Closing doors . . . . . . . . . . . . . . . . . . . . . 27 Sliding Door . . . . . . . . .

Page 25

120 UNDERSTANDING YOUR INSTRUMENT PANELSelect air recirculation if dust or unpleasant odorsenter the vehicle.NOTE: Prolonged air recirculation can wor

Page 26

UNDERSTANDING YOUR INSTRUMENT PANEL 1214De-Fogging and De-Icing The Front Windows1. Set the airflow control (2) to position 3 or 4.2. Set the temperat

Page 27

122 UNDERSTANDING YOUR INSTRUMENT PANELSide Air Vents and Center Air VentsTo open, turn the thumbwheel outwards.To close, turn the thumbwheel inwards.

Page 28

UNDERSTANDING YOUR INSTRUMENT PANEL 1234Heated Rear Window (Optional)The switch for the heated rearwindow is located on the right-handside next to the

Page 29

124 UNDERSTANDING YOUR INSTRUMENT PANELResidual Engine Heat Utilization (REST)The REST switch (1) is located on thecenter section of the dashboard.The

Page 30

UNDERSTANDING YOUR INSTRUMENT PANEL 1254To switch on: Press switch (1), the indicator lamp (2) in the switchlights up.To switch off:Press switch (1) a

Page 31

126 UNDERSTANDING YOUR INSTRUMENT PANELNOTE: Open and adjust the air vents as required, referto "Side Air Vents and Center Air Vents".At hig

Page 32

UNDERSTANDING YOUR INSTRUMENT PANEL 1274NOTE: It is possible that the air conditioning willautomatically switch off at outside temperatures below41 °F

Page 33

128 UNDERSTANDING YOUR INSTRUMENT PANELTo switch it on:1. Press switch (1) on air conditioning, regulated.The indicator lamp (2) will light up.2. Oper

Page 34

UNDERSTANDING YOUR INSTRUMENT PANEL 1294Air StrainerTo lock fasteners (1)To unlock fasteners (2)The air strainer is located at the rear of the aircond

Page 35

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 132IGNITION LOCK/STARTER SWITCHThe steering wheel is locked when the key is removed (0)To remove the key,

Page 36

130 UNDERSTANDING YOUR INSTRUMENT PANELInstalling the Air Strainer1. Affix the air strainer (3) to the grating (5) (makecertain that the ends project

Page 37

UNDERSTANDING YOUR INSTRUMENT PANEL 1314HEATER BOOSTERThe switch (1) for activating theheater booster system is located inthe center section of the da

Page 38

132 UNDERSTANDING YOUR INSTRUMENT PANELAUXILIARY HEATER – WATER OR AIR HEATER (OPTIONAL)NOTE: The auxiliary heater (water or air heatingdevice) can be

Page 39

UNDERSTANDING YOUR INSTRUMENT PANEL 1334NOTE: After three successive attempts to start theheater, a malfunction will be recorded in the integrateddiag

Page 40

134 UNDERSTANDING YOUR INSTRUMENT PANELAuxiliary Heater Switch To switch it on:Press the switch upward. The indicator lamp in the switch willlight up.

Page 41

UNDERSTANDING YOUR INSTRUMENT PANEL 1354Button H – Select memory (1 – 3), activatepreselected time (6)Button ö – Switch on heater (7)Button ý – Set ti

Page 42

136 UNDERSTANDING YOUR INSTRUMENT PANELThe auxiliary heater is running. Display: Symbol ö, current time and current day ofthe week.If the ignition is

Page 43

UNDERSTANDING YOUR INSTRUMENT PANEL 1374Press the button H until the desired memory (1 – 3)and the preselected time both flash.The preselected time h

Page 44

138 UNDERSTANDING YOUR INSTRUMENT PANELHeat operation:Different operating conditions will be in effectdepending on the heat level required.The integra

Page 45

UNDERSTANDING YOUR INSTRUMENT PANEL 1394NOTE: Only on vehicles with automatic heatercontrol/regulated air conditioner:Before switching on the heater o

Page 46

14 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEImmobilizer The immobilizer is automatically activated when thekey is removed from the ignition lock. Th

Page 47

140 UNDERSTANDING YOUR INSTRUMENT PANELAUXILIARY HEATER – TIPS FOR COPING WITH PROBLEMSNOTE: After three successive attempts to start theheater, a mal

Page 48

STARTING AND OPERATING5CONTENTS Power Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Starting the Engine . . . . . . . . . .

Page 49

142 STARTING AND OPERATING Deactivating the Acceleration Skid Control (ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Brake Assist

Page 50

STARTING AND OPERATING 1435 Winter tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Snow Chains . . . . . . . . . . . . . . .

Page 51

144 STARTING AND OPERATINGPOWER ASSISTANCE STARTING THE ENGINEBattery charge warning lamp (1)Engine oil level indicator lamp (2)WARNING!When the engin

Page 52

STARTING AND OPERATING 1455Preheater indicator lamp (3)1. Apply the parking brake.2. Automatic transmission, shift selector lever to "P"or &

Page 53

146 STARTING AND OPERATINGConstant RPMs (Optional)The switch for the Constant RPMsis located on the center section ofthe dashboard.Constant RPMs incre

Page 54

STARTING AND OPERATING 1475NOTE: The Constant RPMs will automatically switchoff when the parking brake is released, the vehicle is inmotion or the con

Page 55

148 STARTING AND OPERATINGAUTOMATIC TRANSMISSIONThe automatic transmission selects individual gearsautomatically, dependent upon:• Gear Selector lever

Page 56

STARTING AND OPERATING 1495NOTE: After selecting any driving position from "N"or "P", wait a moment to allow the gear to fully eng

Page 57

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 152CENTRAL LOCKING (OPTIONAL)To unlock (1)To lock (2)To unlock (1)To lock (2)CAUTION!An unlocked vehicle i

Page 58

150 STARTING AND OPERATINGGear Selector Lever PositionThe current gear selector lever position (1) is indicatedin the gear range indicator display. Th

Page 59

STARTING AND OPERATING 1515NOTE: Coasting the vehicle, or driving with gearselector lever in "N" can result in transmission damagethat is no

Page 60

152 STARTING AND OPERATINGtransmission are negatively affected by this mode ofoperation.The delayed upshift is effective with vehicle speedsbelow 31 m

Page 61

STARTING AND OPERATING 1535TRANSMISSION SELECTOR LEVER, MANUALLY UNLOCKINGIn the case of power failure the transmission selectorlever can be manually

Page 62

154 STARTING AND OPERATINGThe system is operational if after reverse gear isengaged:• an acknowledgement tone sounds • the multi-function indicator sh

Page 63

STARTING AND OPERATING 1555Range of SensorsThe sensors are able to detect a distance within a rangeof up to 70 in (180 cm) centrally or up to 40 in (1

Page 64

156 STARTING AND OPERATINGFor all sensors, the minimum distance between sensorand obstacle is 12 in (30 cm).In the event of a malfunction, a continuou

Page 65

STARTING AND OPERATING 1575The handling characteristics of a vehicle when ladenare dependent on the type of load and the distributionof the load withi

Page 66

158 STARTING AND OPERATING•Protect sharp edges with padding.• Check the tire pressures after loading the vehicle.For passenger vans:• Do not stack loa

Page 67

STARTING AND OPERATING 1595NOTE: On long and steep downhill slopes, reduce theload on the brakes by shifting down a gear to utilize thebraking effect

Page 68

16 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEUnlocking:If a door lock or interior handle on the driver or frontseat passenger door is unlocked, only

Page 69

160 STARTING AND OPERATINGBrake Indicator and Electronic Brake Force Distribution (EBD) Indicator Lamp; USA only3 Canada onlyWith the key in position

Page 70 - Position 2: Switched off

STARTING AND OPERATING 1615NOTE: If you find that the minimum mark on thebrake fluid reservoir is reached, have the brake systemchecked for pad thickn

Page 71

162 STARTING AND OPERATINGParking BrakeOnly apply the parking brake when the vehicle isstationary.To apply:Pull the lever up as many notches as possib

Page 72

STARTING AND OPERATING 1635Driving Safety SystemsThe vehicle can be equipped with the followingDriving Safety Systems:• Anti-lock brake system (ABS)•

Page 73

164 STARTING AND OPERATINGAnti-Lock Brake System (ABS) Indicator LampWhen the key is in position 2 in the ignition lock, theABS indicator lamp - will

Page 74

STARTING AND OPERATING 1655as the voltage reaches this level again – the ABS is thenreactivated. If ABS malfunctions, the other driving safety systems

Page 75

166 STARTING AND OPERATINGWARNING!Do not reduce the force applied to the brake pedal ifit is necessary to brake the vehicle further. This willnegate t

Page 76

STARTING AND OPERATING 1675Electronic Brake Force Distribution (EBD)The electronic brake force distribution (EBD) preventsthe rear wheels from being o

Page 77

168 STARTING AND OPERATINGIf the indicator lamp k remains on or lights upwhen the engine is running, the acceleration skidcontrol (ASR) or the brake

Page 78

STARTING AND OPERATING 1695Acceleration Skid Control (ASR) Warning Lamp and Electronic Stability Program (ESP®)* – if equipped When the key is in posi

Page 79

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 172After the engine is started (about 1 second), all doorswith the exception of the driver-side door are l

Page 80

170 STARTING AND OPERATINGAcceleration Skid Control (ASR)ASR makes it possible to pull away and accelerate on aslippery surface. A spinning wheel is b

Page 81

STARTING AND OPERATING 1715Deactivating the Acceleration Skid Control (ASR)See Section 4, Understanding Your Instrument Panel,for switch locations.Whe

Page 82

172 STARTING AND OPERATINGTo deactivate the ASR:• Press the upper section of the switch – the warninglamp v in the speedometer lights up.Traction con

Page 83

STARTING AND OPERATING 1735For the indicator lamp k refer to "Indicator LampAcceleration Skid Control (ASR) and Brake AssistSystem (BAS)".In

Page 84

174 STARTING AND OPERATINGNOTE: If the ABS is malfunctioning or the voltage inthe vehicle’s electrical system drops below 10 volts, theindicator lamp

Page 85

STARTING AND OPERATING 1755AUXILIARY DRIVE (OPTIONAL)Auxiliary drive (1)Ribbed V-belt (not part of factory package) (2)Tensioner pulley (3)Support (4)

Page 86

176 STARTING AND OPERATINGSTEERINGWhen the engine is not running, there is no powerassistance for the steering. Greater force will berequired to steer

Page 87

STARTING AND OPERATING 1775For more information on tire size designation, load andspeed rating, refer to "Tire Labeling". See an authorizedS

Page 88

178 STARTING AND OPERATINGUse only wheels and tires which have been tested andapproved by the vehicle manufacturer.WARNING!Replace rims or tires with

Page 89

STARTING AND OPERATING 1795Radial-Ply TiresCuts and punctures in radial tires are repairable only inthe tread area because of sidewall flexing. Consul

Page 90

18 THINGS TO KNOW BEFORE STARTING YOUR VEHICLELocking Status DisplayLeft-hand indicator lamp is illuminated:The driver’s door is locked.Right-hand ind

Page 91 - INSTRUMENTS AND CONTROLS

180 STARTING AND OPERATING• Regularly check the tires and rims for damage.Dented or bent rims can cause tire inflation pressureloss and damage to the

Page 92

STARTING AND OPERATING 1815Life of TireThe service life of a tire is dependent upon varyingfactors including but not limited to:•driving style• tire i

Page 93

182 STARTING AND OPERATINGTreadwear indicators (TWI) are required by law. Theseindicators are located in six places on the treadcircumference and beco

Page 94 - * 2500 Type vehicles only

STARTING AND OPERATING 1835If a tire does not have an arrow on the sidewallindicating the direction of rotation, the wheel can bemounted either way.NO

Page 95 - < Seat belt warning lamp

184 STARTING AND OPERATINGSpecified tire inflation pressuresmust bemaintained.This applies particularly if the tires are subjected tohigh loads (e.g.

Page 96

STARTING AND OPERATING 1855Vehicles type 2500 C/HC/SHCThe vehicles are factory equipped with "L" or "N"-ratedtires, which have a s

Page 97

186 STARTING AND OPERATINGRecommended Tire Inflation PressureThe tire inflation pressure (including the spare wheel)should be checked regularly and ad

Page 98

STARTING AND OPERATING 1875For more information, refer to "Important Notes onTire Inflation Pressure".1 Recommended cold tire inflation pres

Page 99

188 STARTING AND OPERATINGKeep this in mind when checking tire inflationpressure where the temperature is different from theoutside temperature.For ex

Page 100

STARTING AND OPERATING 1895Follow the steps below to achieve correct tire inflationpressure:• Remove the cap from the valve on one tire.• Firmly press

Page 101

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 192Locking and UnlockingTo lock entire vehicle:Press top of central locking switch.The left and the right

Page 102

190 STARTING AND OPERATINGPotential Problems associated with Underinflated and Overinflated TiresProper tire inflation pressure is essential to the sa

Page 103

STARTING AND OPERATING 19152. EconomyImproper inflation pressures can cause uneven wearpatterns to develop across the tire tread. Theseabnormal wear p

Page 104 - CAUTION!

192 STARTING AND OPERATING(3) Maximum tire inflation pressure (4) Manufacturer (5) Tireplymaterial (6) Tire size designation, load and speed rating (7

Page 105

STARTING AND OPERATING 1935Tire Sizes for Sprinter Vehicles1. Vehicles with programmed top speed limit of 68mph (109 km/h) only.Design StandardDependi

Page 106

194 STARTING AND OPERATINGFor example, a load rating of 115 corresponds to amaximum load of 2680 lbs (1215 kg) the tire is designedto support.If two v

Page 107

STARTING AND OPERATING 1955Tire Speed RatingThe tire speed rating (7) indicates the approvedmaximum speed for the tire.The commercial vehicle tires ba

Page 108

196 STARTING AND OPERATINGDOT, Tire Identification Number (TIN)(1) DOT (2) Manufacturer’s identification mark (3) Tiresize (4) Tire type code (at the

Page 109

STARTING AND OPERATING 1975visible on the outboard side of the tire and if applicablethat the direction of rotation is correct whenremounting the tire

Page 110 - SWITCH LOCATIONS

198 STARTING AND OPERATINGMaximum Tire Load(1) Maximum tire load rating NOTE: Data shown on tire are for illustration purposesonly. Actual data on tir

Page 111

STARTING AND OPERATING 1995Maximum Tire Inflation Pressure(1) Maximum permissible tire inflation pressure NOTE: Data shown on tire are for illustratio

Page 113

20 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEflashes four times. Automatic locking when the engineis started is switched on (standard setting).NOTE:

Page 114

200 STARTING AND OPERATINGTire Ply Material(1) Plies in sidewall (2) Plies under tread NOTE: Data shown on tire are for illustration purposesonly. Act

Page 115

STARTING AND OPERATING 2015BeadThe tire bead contains steel wires wrapped by steelcords that hold the tire onto the rim.Cold Tire Inflation PressureTi

Page 116

202 STARTING AND OPERATINGKilopascal (kPa)Themetric unit for air pressure. There are 6.9 kPa to 1psi; another metric unit for air pressure is bars. Th

Page 117

STARTING AND OPERATING 2035TIN (Tire Identification Number)Unique identifier which facilitates efforts by tiremanufacturers to notify purchasers in re

Page 118

204 STARTING AND OPERATINGVehicle Capacity WeightRated cargo and luggage load plus 68 kilograms (150lbs) times the vehicle’s designated seating capaci

Page 119

STARTING AND OPERATING 2055Rotation pattern for single and dual rear wheelsSingle Rear Wheels:• Rotate the tires by axle. Never change the directionof

Page 120

206 STARTING AND OPERATINGmatched for wear to prevent overloading one tire ina set.• To check if tires are even, lay a straight edge acrossall four ti

Page 121

STARTING AND OPERATING 2075Information placard, refer to "Tires and Wheels". Notall M+S rated radial-ply tires provide special winterperform

Page 122

208 STARTING AND OPERATINGNOTE: Chains must be the proper size for the vehicle,as recommended by the chain manufacturer.Snow chains should only be dri

Page 123

STARTING AND OPERATING 2095To avoid damage to your vehicle, tires or chains,observe the following precautions:• Because of limited chain clearance bet

Page 124

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 212The remote keyless entry transmitter transmits in alldirections. It does not have to be pointed at the

Page 125

210 STARTING AND OPERATINGIf diesel fuels are used with a sulphur contentexceeding 0.5 % by weight, engine oil change intervalsmust be shortened. Plea

Page 126

STARTING AND OPERATING 2115Diesel Fuels for Use at Very Low TemperaturesAt very low temperatures the fluidity of No. 2 dieselfuel may become insuffici

Page 127

212 STARTING AND OPERATINGREFUELING1. Fuel filler neck2. Fuel filler capThe fuel filler neck (1) is located behind the fuel filler flapnext to the dri

Page 128

STARTING AND OPERATING 2135CapacityFuel tank including reserve fuel about 26.4 US gal(100 l).PROGRAMMED TOP SPEED (OPTIONAL)NOTE: The top speed of thi

Page 129

214 STARTING AND OPERATINGBLEEDING DIESEL FUEL SYSTEMIf the fuel tank was run empty, the diesel fuel systemmust be bled after refueling before startin

Page 130

STARTING AND OPERATING 2155NOTE: Prior to opening water drain screw (3), place asuitable receptacle underneath the drain hose (2). Turnwater drain scr

Page 131

216 STARTING AND OPERATINGBleeding the Diesel Fuel SystemThe diesel fuel system must be bled before starting theengine.• Turn the key in the ignition

Page 132

STARTING AND OPERATING 2175capacity of your vehicle, called the Gross VehicleWeight Rating (GVWR). The GVWR includes theweight of the vehicle, all occ

Page 133

218 STARTING AND OPERATINGTire and Loading Information placardSeating capacity (1)Load limit information (2)NOTE: Data shown on placard are for illust

Page 134

STARTING AND OPERATING 2195Step 1• Locate the statement "The combined weight ofoccupants and cargo should never exceed XXX kg orXXX lbs." on

Page 135

22 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEPress the Πbutton a second time. The passengerdoor and cargo doors are unlocked and the turn signallamp

Page 136

220 STARTING AND OPERATINGThe higher the weight of all occupants, the less cargoand luggage load capacity is available.For more information, refer to

Page 137

STARTING AND OPERATING 2215Certification LabelEven after careful determination of the combinedweight of all occupants, cargo and the trailer tongueloa

Page 138

222 STARTING AND OPERATINGTrailer Hitches (Optional)Only install a trailer hitch receiver approved for yourvehicle. For information on availability an

Page 139

STARTING AND OPERATING 2235Gross Trailer Weight (GTW) is the maximumpermissible trailer weight to be towed:5,000 lbs. (2,260 kgs)Trailer Tongue Weight

Page 140

224 STARTING AND OPERATINGChecking Weights of Vehicle and TrailerTo assure that the tow vehicle and trailer are incompliance with the maximum permissi

Page 141 - STARTING AND OPERATING

STARTING AND OPERATING 2255Towing a TrailerThere are many different laws, including speed limitrestrictions, having to do with trailer towing. Makesur

Page 142 - 142 STARTING AND OPERATING

226 STARTING AND OPERATINGWARNING!Take into consideration that when towing a trail-er, the handling characteristics are different andless stable from

Page 143 - STARTING AND OPERATING 143

STARTING AND OPERATING 2275Parking a TrailerCAUTION!Extreme care must be exercised since your vehicle with a trailer will require additional passing d

Page 144

228 STARTING AND OPERATINGEMISSIONS CONTROL SYSTEM (CATALYTIC CONVERTER)INHALATION OF EXHAUST GASFORDING (WADING CAPABILITY)Avoid fording flooded road

Page 145 - STARTING AND OPERATING 145

STARTING AND OPERATING 2295BODY BUILDER GUIDELINEIf you intend on making any alterations to the vehicle,we strongly recommend that you select one of t

Page 146 - 146 STARTING AND OPERATING

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 232Replacing BatteriesRated voltage: 6 VDC (2x 3V)Rated current:10 mA1. Release themechanical keyby pressi

Page 147 - STARTING AND OPERATING 147

230 STARTING AND OPERATINGThey are responsible for ensuring that modifications orequipment installation does not affect the safety of thevehicle.A Spe

Page 148

WHAT TO DO IN EMERGENCIES 2316 Hazard Warning Flasher Switch . . . . . . . . . . . . . 232 Fire Extinguisher (Optional) . . . . . . . . . . . . .

Page 149

232 WHAT TO DO IN EMERGENCIESHAZARD WARNING FLASHER SWITCHThe switch is located on top of the steering columnhousing.When the hazard warning flasher s

Page 150 - 150 STARTING AND OPERATING

WHAT TO DO IN EMERGENCIES 2336FIRE EXTINGUISHER (OPTIONAL)1. Fire extinguisher2. Locking mechanismThe fire extinguisher is located in the driver’s sid

Page 151

234 WHAT TO DO IN EMERGENCIESCHANGING THE TIREIf you get a flat tire while driving, gradually decrease yourspeed. Hold the steering wheel firmly and s

Page 152 - 152 STARTING AND OPERATING

WHAT TO DO IN EMERGENCIES 2356Procedure:1. Park the vehicle on a firm, level, non-slipperysurface.2. Switch on the hazard warning flasher switch, appl

Page 153 - N54.65-2043-20

236 WHAT TO DO IN EMERGENCIESSpare Wheel LocationNOTE: Lug wrench and jack, refer to "Vehicle ToolKit". For reasons of safety, check at regu

Page 154

WHAT TO DO IN EMERGENCIES 2376Spare Wheel Beneath the End of the FrameRetaining screws for the spare wheel structural member(1)Hook (2)1. Open the car

Page 155

238 WHAT TO DO IN EMERGENCIES2. Turn spare wheel holder to loosen.3. Remove the spare wheel.Spare Wheel Location for Chassis1. Loosen thumb nuts by ha

Page 156

WHAT TO DO IN EMERGENCIES 2396JACK Using the JackThe jack is located together with the vehicle tool kitunder the hatch in the front passenger footwell

Page 157

24 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEThe alarm is triggered if the security system has beenactivated and• A door is opened,• a door is unlock

Page 158

240 WHAT TO DO IN EMERGENCIESFront Axle Jack Point (All Vehicles)The vehicle jacking point is located under thelongitudinal member in front of the fro

Page 159 - STARTING AND OPERATING 159

WHAT TO DO IN EMERGENCIES 2416Rear Axle Jack Point for 9,990 lbs (4,530 kgs)(Vehicle type 3500 HC/SHC)The vehicle jacking point is located under thelo

Page 160 - 3 Canada only

242 WHAT TO DO IN EMERGENCIESREMOVING A WHEEL1. Loosen the wheel bolts/nuts.2. Jack up the vehicle until the wheel is clear of theground.3. Unscrew th

Page 161

WHAT TO DO IN EMERGENCIES 2436NOTE: The optional light alloy wheels are suppliedwith 5 short wheel lug bolts enclosed for the steel sparewheel in the

Page 162

244 WHAT TO DO IN EMERGENCIESCentering wheels with wheel bolts/nuts• If dual assemblies are used, before placement theinner wheel should be inspected

Page 163

WHAT TO DO IN EMERGENCIES 2456• Tighten the wheel bolts/nuts in a crosswise patternto the specified torque with a torque wrench.• Remove jack and stow

Page 164

246 WHAT TO DO IN EMERGENCIESJUMP STARTINGIf the battery is dead, the engine can be started withjumper cables from another vehicle’s battery.WARNING!A

Page 165

WHAT TO DO IN EMERGENCIES 2476• A dead battery can freeze at a temperature of 14 °F(–10 °C). Never try to start the engine if the batteryis frozen. Th

Page 166

248 WHAT TO DO IN EMERGENCIES1. First connect the positive terminals of the twobatteries (see illustration, Items 1 + 2). Start with thebooster batter

Page 167

WHAT TO DO IN EMERGENCIES 2496*Vehicle Type 2500 onlyIf the Engine is DamagedFor towing distances up to 30 miles (about 50 km)• Shift gear selector le

Page 168

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 2521. Place the key in position 0 or 1 in the ignition lock.2. Press the switch up (1) to switch off the t

Page 170

MAINTAINING YOUR VEHICLE7CONTENTS Engine Compartment. . . . . . . . . . . . . . . . . . . . . . . 253 Sprinter Original Parts . . . . . . . . . .

Page 171

252 MAINTAINING YOUR VEHICLE Headlamps, Taillamps, Identification Lamps, Turn Signal Lenses . . . . . . . . . . . . . . . . . . . . . . . 273 Revers

Page 172

MAINTAINING YOUR VEHICLE 2537ENGINE COMPARTMENT

Page 173

254 MAINTAINING YOUR VEHICLELegend For Engine Compartment1. Washer system fluid reservoir.2. Maintenance indicator for air cleaner element(Optional).3

Page 174

MAINTAINING YOUR VEHICLE 2557SPRINTER ORIGINAL PARTSEvery authorized Sprinter Dealer maintains a stock ofSprinter original parts for maintenance and r

Page 175

256 MAINTAINING YOUR VEHICLEDisposal of Service ProductsDispose of service products and of parts which comeinto contact with them (e.g. filters) in an

Page 176

MAINTAINING YOUR VEHICLE 2577The following checks should be performed at regularintervals (for example once a week or each time thevehicle is refueled

Page 177

258 MAINTAINING YOUR VEHICLEAir Filter Restriction Indicator (Optional)The indicator on the air filter housing in the enginecompartment shows the degr

Page 178

MAINTAINING YOUR VEHICLE 2597NOTE: This chart supercedes ALL previouslypublished viscosity charts.Engine Oil Level 1. Oil dipstick2. Oil filler neck

Page 179

26 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE3. Press switch up (1).The indicator lamp (2) is briefly illuminated.To activate the setting (passenger

Page 180

260 MAINTAINING YOUR VEHICLECheck the engine oil level at regular intervals with thevehicle standing on a level surface.• Check engine oil level about

Page 181

MAINTAINING YOUR VEHICLE 2617Hydraulic Brake System, Clutch Mechanism Fluid Level1. Brake fluid reservoirBrake fluid level must be between the MIN and

Page 182

262 MAINTAINING YOUR VEHICLEFailure to use MB 325.0 anticorrosion/antifreeze and/orequivalent to DaimlerChrysler material standard MS-9769 and/or adhe

Page 183

MAINTAINING YOUR VEHICLE 2637A regular check is included in the maintenance service. Checking Coolant LevelPressure cap on coolant reservoir (1)The co

Page 184

264 MAINTAINING YOUR VEHICLE• Open the hood.• At first, only turn the pressure cap on coolantreservoir to the first detent to release the pressurefrom

Page 185

MAINTAINING YOUR VEHICLE 2657WINTER OPERATIONHave your vehicle winterized by an authorizedSprinter Dealer before the onset of winter.• Have the engine

Page 186

266 MAINTAINING YOUR VEHICLEThe auxiliary battery is located underneath the frontpassenger seat (optional equipment).The battery will not achieve its

Page 187

MAINTAINING YOUR VEHICLE 2677Charging the BatteryDisconnect the battery before charging it with a batterycharger.Comply with the operating instruction

Page 188

268 MAINTAINING YOUR VEHICLERefrigerant Recovery and RecyclingR-134a Air Conditioning Refrigerant is ahydrofluorocarbon (HFC) that is endorsed by theE

Page 189

MAINTAINING YOUR VEHICLE 26974. Insert the end of the wiper arm (2) into the largercutout (3) of the wiper blade.5. Push the wiper blade into the end

Page 190

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 272The vehicle will be centrally locked if all doors areclosed.Switching Off the Alarm and Unlocking the V

Page 191 - STARTING AND OPERATING 191

270 MAINTAINING YOUR VEHICLEtree resins etc. should be removed immediately toavoid paint damage. Frequent washing reduces and/or eliminates the aggres

Page 192 - 192 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE 2717Power WasherWhen using a power washer for cleaning the vehiclealways observe manufacturers’ operating instructions.Automa

Page 193 - STARTING AND OPERATING 193

272 MAINTAINING YOUR VEHICLETar StainsQuickly remove tar stains before they dry and becomemore difficult to remove. A tar remover isrecommended.Paintw

Page 194

MAINTAINING YOUR VEHICLE 2737When washing the underbody, do not forget to cleanthe inner sides of the wheels.Ornamental MoldingsFor regular cleaning a

Page 195

274 MAINTAINING YOUR VEHICLEWindow CleaningUse a window cleaning solution on all glass surfaces.An automotive glass cleaner is recommended.There are 2

Page 196 - 196 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE 2757Light Alloy WheelsA wheel care product should be used for regularcleaning of the light alloy wheels.If possible, clean wh

Page 197 - STARTING AND OPERATING 197

276 MAINTAINING YOUR VEHICLEUpholsteryUsing aftermarket seat covers or wearing clothing thathave the tendency to give off coloring (e.g. when wetetc.)

Page 198

MAINTAINING YOUR VEHICLE 2777Fuses, relays and diodes (optional equipment) arebelow the driver’s seat, refer to "Optional Fuse andRelay Equipment

Page 199

278 MAINTAINING YOUR VEHICLEPosition of fuses and relaysFuses (4)Relays (5)

Page 200 - 200 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE 2797Fuse Assignment, Standard Equipment

Page 201 - STARTING AND OPERATING 201

28 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEFrom the OutsideTo unlock (1)To lock (2)To open the door:Pull the handle to open the door.WARNING!Only d

Page 202 - 202 STARTING AND OPERATING

280 MAINTAINING YOUR VEHICLENo. Rated Circuit1. 10A Parking lamp right, taillamp right2. 10A High beam head lamp,right3. 10A High beam head lamp, left

Page 203 - STARTING AND OPERATING 203

MAINTAINING YOUR VEHICLE 2817Relay Assignment, Standard EquipmentWindshield wiper motor (W) (1)Diesel engine control unit (M) (2)Turn signals (B) (3)F

Page 204

282 MAINTAINING YOUR VEHICLEFuse, Relay, and Diode Assignments – Optional Equipment

Page 205

MAINTAINING YOUR VEHICLE 2837NOTE: The arrangement of the fuses (1) depends onthe optional equipment installed on the vehicle. Theassignments are show

Page 206

284 MAINTAINING YOUR VEHICLEBULB REPLACEMENTSwitch the lights off to prevent short circuits.Only touch new bulbs with a clean, lint-free cloth. Donot

Page 207

MAINTAINING YOUR VEHICLE 2857Turn signal lamp and sidemarker lamp,3457 NA – 12V 28/7.5W, yellow glass (1)Low beam headlamp, H7 – 12V 55W (2)Fog lamp,

Page 208

286 MAINTAINING YOUR VEHICLELow Beam Headlamps1. Unplug the cable connector from the bulb.2. Unclip in the retaining springs. Press the retainingsprin

Page 209

MAINTAINING YOUR VEHICLE 2877Fog Lamp (Optional)1. Remove the cable connector from the bulb holder.2. Press both retaining springs in the direction of

Page 210

288 MAINTAINING YOUR VEHICLESide and Parking Lamps1. Pull out the bulb holder with the bulb.2. Replace the bulb.3. Insert the bulb holder.4. Secure th

Page 211

MAINTAINING YOUR VEHICLE 2897TaillampsCargo/Passenger VanLocked (1)Unlocked (2)Bulbs are changed from inside the cargo area.The rear lamp cluster bulb

Page 212

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 292From the InsideTo unlock (1)To lock (2) To unlock and openPull handle.To lock:Press the handle in. All

Page 213

290 MAINTAINING YOUR VEHICLEChassis(1) Retaining screws(2) Clearance lamp, R5W - 12V 5W(3) Turn signal lamp, P21W - 12V 21W(4) Stop lamp, P21W - 12V 2

Page 214 - 214 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE 2917License Plate Lamps(Cargo/Passenger Vans Only)1. Press the bulb socket to the left, against the force ofthe spring, and r

Page 215

292 MAINTAINING YOUR VEHICLESide-Mounted Turn Signals1. Press the lamp housing to the front, against theforce of the spring, and remove.2. Replace the

Page 216 - 216 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE 2937Identification Lamps (Cargo/passenger vans only)(1) Retaining screw1. Take out the retaining screw (1) and remove thelamp

Page 217

294 MAINTAINING YOUR VEHICLEInterior Lighting with Reading Lamp1. Use a screwdriver on the catch spring to press inand remove the bulb housing.2. Repl

Page 218 - 218 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE 2957Exit Lamps (Optional)(1) Lamp housing(2) Cable connector(3) Bulb holder1. Use a screwdriver on the catch spring to remove

Page 219 - STARTING AND OPERATING 219

296 MAINTAINING YOUR VEHICLECAPACITIESEngine with oil filterEngine oilFuel tank Cooling system Windshield washer system Including reserve fuelAll vehi

Page 220 - 220 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE 2977Recommended Fluids and LubricantsThe manufacturer recommends for your vehicle modelthe use of DaimlerChrysler approved fl

Page 221

298 MAINTAINING YOUR VEHICLEThe following oils have been determined to meet DaimlerChrysler requirements.aMB approved Engine Oil SAE MB Sheet76 Pure S

Page 222 - 8,550 lbs (3,878 kgs)

MAINTAINING YOUR VEHICLE 29971. Engine oil also meets API classification CI-4.Other oils may meet requirements - see oil label to determine.Raloy Moto

Page 223 - STARTING AND OPERATING 223

1CONTENTSINTRODUCTION Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 How to Use this Manual . . . . . . . . . .

Page 224

30 THINGS TO KNOW BEFORE STARTING YOUR VEHICLESliding Door From the OutsideTo unlock (1)To lock (2)To open the door:Pull the handle and slide the door

Page 225 - STARTING AND OPERATING 225

300 MAINTAINING YOUR VEHICLECOMPONENT SERVICE INTERVALPRODUCT NAME/PRODUCT NUMBER MB SHEETAir ConditioningThe air conditioning system of your vehicle

Page 226

MAINTAINING YOUR VEHICLE 3017COMPONENT SERVICE INTERVALPRODUCT NAME/PRODUCT NUMBER MB SHEETEngine Coolant, Anticorrosion/Antifreeze Fluid15 years or16

Page 228

MAINTENANCE SCHEDULESCONTENTS8MAINTENANCESCHEDULES Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 Warranty . . . .

Page 229

304 MAINTENANCE SCHEDULESMAINTENANCESCHEDULES8INTRODUCTIONThis is intended as a guide to the service requirementsof your vehicle.It contains all neces

Page 230

MAINTENANCE SCHEDULES 3058MAINTENANCESCHEDULESThe use of Special lubricant additives is notrecommended. The use of such additives may affectyour warra

Page 231 - WHAT TO DO IN EMERGENCIES 231

306 MAINTENANCE SCHEDULESMAINTENANCESCHEDULES8MAINTENANCE - WITH ASSYST MAINTENANCE COMPUTERASSYST provides you with information on the bestpossible t

Page 232

MAINTENANCE SCHEDULES 3078MAINTENANCESCHEDULESSPECIAL MAINTENANCE REQUIREMENTSIf bodies built by manufacturers other thanDaimlerChrysler Corporation a

Page 233 - WHAT TO DO IN EMERGENCIES 233

308 MAINTENANCE SCHEDULESMAINTENANCESCHEDULES8SCOPE OF WORK FOR MAINTENANCE SERVICEOil ServiceOil changeEngine:Oil change and filter replacementCheck

Page 234

MAINTENANCE SCHEDULES 3098MAINTENANCESCHEDULESCheck fluid levels for the following systems, correct as necessary.Should there be a loss of fluid which

Page 235

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 312From the Inside without Lock ButtonTo unlock (1)To lock (2)To unlock and open:Pull handle.To lock:Press

Page 236

310 MAINTENANCE SCHEDULESMAINTENANCESCHEDULES8Additional Maintenance WorkAutomatic transmission once only at 80,000 miles/128000kmOil and filter chang

Page 237 - WHAT TO DO IN EMERGENCIES 237

IF YOU NEED CONSUMER ASSISTANCE9CONTENTS Suggestions For Obtaining Service For Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Page 238 - 238 WHAT TO DO IN EMERGENCIES

312 IF YOU NEED CONSUMER ASSISTANCESUGGESTIONS FOR OBTAINING SERVICE FOR YOUR VEHICLEPrepare for the AppointmentIf you’re having warranty work done, b

Page 239

IF YOU NEED CONSUMER ASSISTANCE 3139• If for some reason you are still not satisfied, talk tothe general manager or owner of the dealership.They want

Page 240

314 IF YOU NEED CONSUMER ASSISTANCEService ContractYou may have purchased a service contract for yourvehicle to help protect you from the high cost of

Page 241

IF YOU NEED CONSUMER ASSISTANCE 3159WARRANTY INFORMATIONSee your manufacturer’s Warranty InformationBooklet for information on your warranty coveragea

Page 243

INDEX10AA Special Note Concerning Vehicle Alteration. . . . 230Acceleration Skid Control . . . . . . . . . . . . . . . . . . . . . 167Deactivating.

Page 244

318 INDEXASSYST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305ASSYST Maintenance Computer . . . . . . . . . . . . . .

Page 245 - WHAT TO DO IN EMERGENCIES 245

INDEX 31910Care of VehicleEngine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 272Headlamps, Taillamps, Turn Signal Lenses . . . . 27

Page 246

32 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEPress lock button (1)(all doors are locked)If the central locking automatically unlocks again afterhavin

Page 247

320 INDEXClimate Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 248 - 248 WHAT TO DO IN EMERGENCIES

INDEX 32110Emission Related Component . . . . . . . . . . . . . . . . . . 256Emissions Control System . . . . . . . . . . . . . . . . . . . . . 228En

Page 249

322 INDEXHHazard Warning Flasher Switch . . . . . . . . . . . . . . . . 232Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 250

INDEX 32310Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239Jump Starting . . . . . . . . . . . . . . . . . . . . . . .

Page 251 - MAINTAINING YOUR VEHICLE

324 INDEXIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 252 - 252 MAINTAINING YOUR VEHICLE

INDEX 32510Radio Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . .

Page 253 - ENGINE COMPARTMENT

326 INDEXRear Seat Bench. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Security System with Towing and Passenger Compartment Protection

Page 254 - 254 MAINTAINING YOUR VEHICLE

INDEX 32710Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . 180Changing the Tire . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 255

328 INDEXTowing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Switching off . . . . . . . . . . . . . . . . . . . . . . . .

Page 256

INDEX 32910Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . 106Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 257 - MAINTAINING YOUR VEHICLE 257

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 332Rear Cargo Doors From the OutsideTo unlock (1)To lock (2)To open the door:Pull the handle to open the d

Page 259 - 2. Oil filler neck

34 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEFrom the Inside without Lock ButtonTo unlock and open:Pull handle.To lock:Press the handle in.The door i

Page 260 - 260 MAINTAINING YOUR VEHICLE

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 352If the central locking automatically unlocks again afterhaving been locked, at least one door is closed

Page 261 - MAINTAINING YOUR VEHICLE 261

36 THINGS TO KNOW BEFORE STARTING YOUR VEHICLETo lock manually:Move the handle down until it is in the verticalposition.Automatic locking:If the left-

Page 262 - 262 MAINTAINING YOUR VEHICLE

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 372To close:Pull the doors away from the retaining plates on theouter sidewalls.Passenger/Cargo Area DoorN

Page 263

38 THINGS TO KNOW BEFORE STARTING YOUR VEHICLETo Unlock the Door from the Passenger AreaTo unlock, turn key to left (1)To open door (2)To close door a

Page 264

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 392OCCUPANT RESTRAINTSSeat belts, belt tensioners, airbag and child restraintsystems are independent restr

Page 265

4 INTRODUCTIONINTRODUCTIONThis manual provides information needed to operateand understand the vehicle and its components.Additional detailed informat

Page 266

40 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEWARNING!Airbag and belt tensioners are designed to func-tion on a one-time-only basis. An airbag or belt

Page 267

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 412SEAT BELTS WARNING!Children should never ride sitting on the lap ofanother occupant. In an accident the

Page 268 - 268 MAINTAINING YOUR VEHICLE

42 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEWARNING!Wear your seat belt snugly.A belt that is worn under your arm is verydangerous. Your body could

Page 269

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 432WARNING!Never ride in a moving vehicle with the backrestreclined. Sitting in an excessively reclined po

Page 270

44 THINGS TO KNOW BEFORE STARTING YOUR VEHICLESeat Belt Warning Lamp and Airbag MalfunctionWhen the key is in position 2 in the ignition lock, thewarn

Page 271

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 452Fastening and RemovingBelt tongue (1)Belt buckle (2)Release button (3)Fastening Seat Belts1. Pull the s

Page 272 - 272 MAINTAINING YOUR VEHICLE

46 THINGS TO KNOW BEFORE STARTING YOUR VEHICLERemoving Seat Belts1. Press the release button in the belt buckle.2. Guide the seat belt back to its res

Page 273

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 472DRIVER’S AIRBAGThe driver’s airbag is located within the padded centerof the steering wheel.WARNING!To

Page 274

48 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEFRONT SEAT PASSENGER AIRBAG (NOT IN CONJUNCTION WITH FOLDING SEAT IN PARTITION WALL)WARNING!To reduce th

Page 275

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 492AIRBAG AND BELT TENSIONERSThe vehicle is equipped with an airbag for the driverand the front seat passe

Page 276 - 276 MAINTAINING YOUR VEHICLE

INTRODUCTION 51HOW TO USE THIS MANUALConsult the table of contents to determine whichsection contains the information you desire.The detailed index, a

Page 277

50 THINGS TO KNOW BEFORE STARTING YOUR VEHICLESafety Precautions for the AirbagWARNING!Airbags can seriously injure or kill you, especiallyif you are

Page 278 - Relays (5)

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 512WARNING!Do not attempt to manually open the front airbagcovers. You may damage the airbags and youcould

Page 279 - MAINTAINING YOUR VEHICLE 279

52 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEPEDALSThe freedom of movement of the pedals must not beimpaired in any way, such as by floormats.ENGINE

Page 280 - 280 MAINTAINING YOUR VEHICLE

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 532Engine Oil ConsumptionWhen the engine has passed the break-in period, oilconsumption may reach 0.5 % of

Page 281 - MAINTAINING YOUR VEHICLE 281

54 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEINHALATION OF EXHAUST GAS TIE DOWN RINGS (OPTIONAL)Tie Down Rings (1)The rings (1) are used to attach th

Page 282 - 282 MAINTAINING YOUR VEHICLE

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 552NOTE: Use neither elastic fastening straps nor netswhen lashing down the load. These are only intendeda

Page 284

UNDERSTANDING THE FEATURES OF YOUR VEHICLE3CONTENTS Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Interior Mirror (Optio

Page 285 - MAINTAINING YOUR VEHICLE 285

58 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Headlamp Cleaning System (Optional) . . . . . . 77 Speed Control (Optional) . . . . . . . . . . .

Page 286 - 286 MAINTAINING YOUR VEHICLE

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 593MIRROR ADJUSTMENTInterior Mirror (Optional)Normal position (DAY) (1)Anti-glare position (NIGHT) (2)Elect

Page 287 - MAINTAINING YOUR VEHICLE 287

6 INTRODUCTIONVehicle identification number (location: on the chassis,right hand).VEHICLE SAFETY CERTIFICATION LABEL, SAMPLE AND LOCATIONLocation: bel

Page 288 - 288 MAINTAINING YOUR VEHICLE

60 UNDERSTANDING THE FEATURES OF YOUR VEHICLESEAT ADJUSTMENTDriver’s and Front Passenger’s SeatWARNING!Do not adjust the driver’s seat while driving.

Page 289 - MAINTAINING YOUR VEHICLE 289

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 613Comfortseat (Optional)Seat adjustment, fore/aft (1)Seat cushion depth (Optional) (2)Seat height adjustme

Page 290 - 290 MAINTAINING YOUR VEHICLE

62 UNDERSTANDING THE FEATURES OF YOUR VEHICLEArmrest (Optional)Tilt adjustment (1)By adjusting the tilt adjustment (thumbwheel) (1) thetilt of the arm

Page 291 - MAINTAINING YOUR VEHICLE 291

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 633Folding Seat at Partition (Optional)Key (1)Seat cushion (2)Fold down the seat cushion of the folding sea

Page 292 - 292 MAINTAINING YOUR VEHICLE

64 UNDERSTANDING THE FEATURES OF YOUR VEHICLEREAR SEAT BENCH REMOVAL AND INSTALLATIONUnlocked (1)Locked (2)To remove:1. Turn all release levers on the

Page 293 - MAINTAINING YOUR VEHICLE 293

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 653To install:1. With the rear bench seat facing in the direction oftravel, insert the legs of the rear ben

Page 294 - 294 MAINTAINING YOUR VEHICLE

66 UNDERSTANDING THE FEATURES OF YOUR VEHICLEHOOD To open:1. Pull the release lever (1).The hood then opens slightly and is restrained bythe safety ca

Page 295 - MAINTAINING YOUR VEHICLE 295

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 6732. Open the safety catch (2).3. Swing the hood up until the support strut (3)engages.To close:1. Lift th

Page 296 - 296 MAINTAINING YOUR VEHICLE

68 UNDERSTANDING THE FEATURES OF YOUR VEHICLEHEADLAMP RANGE CONTROLSee Section 4, Understanding Your Instrument Panel,for switch locations.The range o

Page 297

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 693INTERIOR LIGHTINGInterior Lamps in the Driver and Rear-Seat Passenger Area/Cargo AreaPermanently on (1)O

Page 298 - ® Part No. 04798231AD

INTRODUCTION 71Sample Incomplete Vehicle Certification Label (Label 1)NOTE: Data shown on label are for illustrationpurposes only. Data are specific t

Page 299 - MAINTAINING YOUR VEHICLE 299

70 UNDERSTANDING THE FEATURES OF YOUR VEHICLEOperation of Interior LampsPosition 1: Continuous operationPosition 2: The door contact switchesare used

Page 300 - 300 MAINTAINING YOUR VEHICLE

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 713Interior Cargo Area Lighting (Optional)The switch is located on the centersection of the dashboard.To sw

Page 301 - MAINTAINING YOUR VEHICLE 301

72 UNDERSTANDING THE FEATURES OF YOUR VEHICLEThe switch (2) is located in the right rear of the cargoarea.To switch on:Press top of switch, the indica

Page 302

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 733Lamp switch (3)C Side lamps, license plate and instrumentlightingõ Low beam headlamps, high beamheadlamp

Page 303 - MAINTENANCE SCHEDULES

74 UNDERSTANDING THE FEATURES OF YOUR VEHICLEWINDOW OPERATIONMechanical Window OperationTo open the window:Turn the manual window control in acounterc

Page 304 - 304 MAINTENANCE SCHEDULES

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 753Place the key in position 2 in the ignition lock.To open the window:Keep switch pressed downward until t

Page 305 - MAINTENANCE SCHEDULES 305

76 UNDERSTANDING THE FEATURES OF YOUR VEHICLETouch-wipe:Press the windshield wiper switch up to the pressurepoint.NOTE: Smears may form on the glass w

Page 306 - 306 MAINTENANCE SCHEDULES

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 773Headlamp Cleaning System (Optional)The headlamps will be cleaned with a high-pressurewater jet when• the

Page 307 - MAINTENANCE SCHEDULES 307

78 UNDERSTANDING THE FEATURES OF YOUR VEHICLEThe speed control allows you to drive in a morerelaxed manner, for example over long distances, as itauto

Page 308 - 308 MAINTENANCE SCHEDULES

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 793Decrease set speedPush down speed control lever (2) briefly – speeddecrease of 0.6 mph (1 km/h) each tim

Page 309 - – as a separate order

8 INTRODUCTIONVEHICLE/ENGINE EMISSION LABEL, SAMPLE AND LOCATIONLocation: on valve cover of the engineNOTE: Data shown on label are for illustrationpu

Page 310 - 310 MAINTENANCE SCHEDULES

80 UNDERSTANDING THE FEATURES OF YOUR VEHICLESUNROOF (OPTIONAL) Manual Sun Roof (Optional)• To open, turn the handwheel counterclockwise.Maximum openi

Page 311

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 813Electric Sun Roof (Optional)See Section 4, Understanding Your Instrument Panel,for switch locations.Plac

Page 312

82 UNDERSTANDING THE FEATURES OF YOUR VEHICLERemove cover (1) at the front frame of the sun roof.Remove tool (2) from the cover (1) and insert.Open ma

Page 313

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 833To open the ashtray (1):Pull the ashtray (1) out until it locks into place.To close the ashtray (1):Push

Page 314

84 UNDERSTANDING THE FEATURES OF YOUR VEHICLEELECTRICAL OUTLETThe electrical outlet is located on thelower right in the center of thedashboard.NOTE: M

Page 315

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 853MOBILE AND TWO WAY RADIO AND FAX MACHINESRadio transmitters, such as a mobile phone or a citizensband un

Page 316

86 UNDERSTANDING THE FEATURES OF YOUR VEHICLEThe cup holders in the passenger compartment arelocated in the center below the seat benches.Pull out cup

Page 317

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 873GLOVE COMPARTMENTTo open glove compartment:Pull handle (1)COMPARTMENTS IN FRONT DOORSLocked (1)Unlocked

Page 319 - INDEX 319

UNDERSTANDING YOUR INSTRUMENT PANEL4CONTENTS Instruments and Controls . . . . . . . . . . . . . . . . . . . . 91 Instrument Cluster and Indicator

Page 320 - 320 INDEX

INTRODUCTION 91ENVIRONMENTAL CONCERNS AND RECOMMENDATIONSIn this manual, whenever you see instructions todiscard materials, you should first attempt t

Page 321 - INDEX 321

90 UNDERSTANDING YOUR INSTRUMENT PANEL Upper Air Vents . . . . . . . . . . . . . . . . . . . . . . . . . 122 Heated Rear Window (Optional) . . . .

Page 322 - 322 INDEX

UNDERSTANDING YOUR INSTRUMENT PANEL 914INSTRUMENTS AND CONTROLS

Page 323 - INDEX 323

92 UNDERSTANDING YOUR INSTRUMENT PANELLegend For Instruments And Controls1. Left-hand air vent.2. Multifunction switch.3. Speed control.4. Hood releas

Page 324 - 324 INDEX

UNDERSTANDING YOUR INSTRUMENT PANEL 934INSTRUMENT CLUSTER AND INDICATOR LAMPS

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94 UNDERSTANDING YOUR INSTRUMENT PANELLegend For Instrument Cluster And Indicator Lamps1. Tachometer (Engine rpm), refer to "Tachometer(Engine rp

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UNDERSTANDING YOUR INSTRUMENT PANEL 954Indicator Lamp Symbolsv Acceleration skid control (ASR)or electronic stability program (ESP®)* or slippery surf

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96 UNDERSTANDING YOUR INSTRUMENT PANELMulti-Function IndicatorWARNING!Never operate buttons (1, 2, 3 and 4) in the multi-function indicator while driv

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UNDERSTANDING YOUR INSTRUMENT PANEL 974The multi-function indicator can be used to call up theodometer, trip meter, clock and outside temperature,or i

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98 UNDERSTANDING YOUR INSTRUMENT PANELClockActivate the multi-function indicator, refer to "Multi-Function Indicator".Button I – to reverse

Page 330

UNDERSTANDING YOUR INSTRUMENT PANEL 994Odometer and Trip MeterActivate the multi-function indicator. The totaldistance covered by the vehicle will be

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