Dodge 2005 Sprinter Cab & Chassis User Manual

TABLE OF CONTENTS1234567891345678921010SECTION PAGEINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100 UNDERSTANDING YOUR INSTRUMENT PANELThe following display appears if the reversing aid doesnot detect an obstacle.NOTE: Distance display– "in&

UNDERSTANDING YOUR INSTRUMENT PANEL 1014Tachometer (Engine rpm)Do not exceed the maximum permissible engine speed.NOTE: To protect the engine, its fue

102 UNDERSTANDING YOUR INSTRUMENT PANELFor coolant level indicator lamp /, refer to "CoolantLevel Indicator Lamp".NOTE: Coolant temperature

UNDERSTANDING YOUR INSTRUMENT PANEL 1034Fuel Gauge with Reserve Fuel Indicator LampThe fuel level is displayed when the key is in position2 in the ign

104 UNDERSTANDING YOUR INSTRUMENT PANELBattery Charge Indicator LampWhen the key is in position 2 in the ignition lock, thebattery charge indicator la

UNDERSTANDING YOUR INSTRUMENT PANEL 1054NOTE: Should the water in fuel indicator lampstill not go out after the fuel filter has been drained, thecause

106 UNDERSTANDING YOUR INSTRUMENT PANELIf the engine oil level indicator lamp : does not goout, or if it lights up again while the vehicle is moving,t

UNDERSTANDING YOUR INSTRUMENT PANEL 1074If a large quantity of coolant is being lost, or if smalleramounts are lost at regular intervals, have the eng

108 UNDERSTANDING YOUR INSTRUMENT PANELSWITCH LOCATIONS

UNDERSTANDING YOUR INSTRUMENT PANEL 1094Legend for Switch Locations1. Fog lamp switch (Optional), refer to "Fog LampSwitch".2. Headlamp rang

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE2CONTENTS3 Ignition Lock/Starter Switch . . . . . . . . . . . . . . . . . 13U Immobilizer . . . . . . . .

110 UNDERSTANDING YOUR INSTRUMENT PANELASSYST MAINTENANCE COMPUTER (OPTIONAL)Function button (‘) (1)Approximately one month or 2,000 miles (3,000 km)b

UNDERSTANDING YOUR INSTRUMENT PANEL 1114Depending on the driving style, the mileage coveredand the operating conditions, the next service due isdispla

112 UNDERSTANDING YOUR INSTRUMENT PANELEngine Oil Level – Display in Instrument Cluster(Vehicles with ASSYST Maintenance Computer only)If the : indica

UNDERSTANDING YOUR INSTRUMENT PANEL 1134If the warning is displayed in the multi-function indicator while theengine is running, the engine oil level i

114 UNDERSTANDING YOUR INSTRUMENT PANELBriefly press button (1) twice within 1 second.The following displays can then appear in the multi-function ind

UNDERSTANDING YOUR INSTRUMENT PANEL 1154ENGINE OIL LEVEL INDICATOR IN INSTRUMENTCLUSTER(VEHICLES WITHOUT ASSYST MAINTENANCECOMPUTER)If the : indicator

116 UNDERSTANDING YOUR INSTRUMENT PANELHEATING, VENTILATIONTemperature control (1) Airflow control (2)Air distribution control (3)Z Air to the windshi

UNDERSTANDING YOUR INSTRUMENT PANEL 1174Ventilation1. Set the airflow control (2) to position 3 or 4.2. Set the temperature control (1) as illustrated

118 UNDERSTANDING YOUR INSTRUMENT PANELSelect air recirculation if dust or unpleasant odorsenter the vehicle.NOTE: Prolonged air recirculation can wor

UNDERSTANDING YOUR INSTRUMENT PANEL 1194De-Fogging and De-Icing The Front Windows1. Set the airflow control (2) to position 3 or 4.2. Set the temperat

12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE3 Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41U Seat Belt Warning

120 UNDERSTANDING YOUR INSTRUMENT PANELSide Air Vents and Center Air VentsTo open, turn the thumbwheel outwards.To close, turn the thumbwheel inwards.

UNDERSTANDING YOUR INSTRUMENT PANEL 1214Heated Rear Window (Optional)The switch for the heated rearwindow is located on the right-handside next to the

122 UNDERSTANDING YOUR INSTRUMENT PANELResidual Engine Heat Utilization (REST)The REST switch (1) is located on thecenter section of the dashboard.The

UNDERSTANDING YOUR INSTRUMENT PANEL 1234To switch on: Press switch (1), the indicator lamp (2) in the switchlights up.To switch off:Press switch (1) a

124 UNDERSTANDING YOUR INSTRUMENT PANELNOTE: Open and adjust the air vents as required, referto "Side Air Vents and Center Air Vents".At hig

UNDERSTANDING YOUR INSTRUMENT PANEL 1254NOTE: It is possible that the air conditioning willautomatically switch off at outside temperatures below41 °F

126 UNDERSTANDING YOUR INSTRUMENT PANELTo switch it on:1. Press switch (1) on air conditioning, regulated.The indicator lamp (2) will light up.2. Oper

UNDERSTANDING YOUR INSTRUMENT PANEL 1274Air StrainerTo lock fasteners (1)To unlock fasteners (2)The air strainer is located at the rear of the aircond

128 UNDERSTANDING YOUR INSTRUMENT PANELInstalling the Air Strainer1. Affix the air strainer (3) to the grating (5) (makecertain that the ends project

UNDERSTANDING YOUR INSTRUMENT PANEL 1294HEATER BOOSTERThe switch (1) for activating theheater booster system is located inthe center section of the da

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 132IGNITION LOCK/STARTER SWITCH0 The steering wheel is locked when the key isremovedTo remove the key, pla

130 UNDERSTANDING YOUR INSTRUMENT PANELAUXILIARY HEATER – WATER OR AIR HEATER(OPTIONAL)NOTE: The auxiliary heater (water or air heatingdevice) can be

UNDERSTANDING YOUR INSTRUMENT PANEL 1314NOTE: After three successive attempts to start theheater, a malfunction will be recorded in the integrateddiag

132 UNDERSTANDING YOUR INSTRUMENT PANELAuxiliary Heater SwitchTo switch it on:Press the switch upward. The indicator lamp in the switch willlight up.T

UNDERSTANDING YOUR INSTRUMENT PANEL 13346. Button H – Select memory (1 – 3), activatepreselected time7. Button ö – Switch on heater8. Button ý – Set t

134 UNDERSTANDING YOUR INSTRUMENT PANELThe auxiliary heater is running. Display: Symbol ö, current time and current day ofthe week.If the ignition is

UNDERSTANDING YOUR INSTRUMENT PANEL 1354Press the button H until the desired memory (1 – 3)and the preselected time both flash.The preselected time h

136 UNDERSTANDING YOUR INSTRUMENT PANELHeat operation:Different operating conditions will be in effectdepending on the heat level required.The integra

UNDERSTANDING YOUR INSTRUMENT PANEL 1374NOTE: Only on vehicles with automatic heatercontrol/regulated air conditioner:Before switching on the heater o

138 UNDERSTANDING YOUR INSTRUMENT PANELAUXILIARY HEATER – TIPS FOR COPING WITHPROBLEMSNOTE: After three successive attempts to start theheater, a malf

STARTING AND OPERATING5CONTENTS3 Power Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 1413 Starting the Engine . . . . . . . . . .

14 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEImmobilizerThe immobilizer is automatically activated when thekey is removed from the ignition lock. The

140 STARTING AND OPERATINGU Deactivating the Acceleration Skid Control (ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 168U Brake Assist

STARTING AND OPERATING 1415POWER ASSISTANCE STARTING THE ENGINEBattery charge warning lamp (1)Engine oil level indicator lamp (2)Preheater indicator l

142 STARTING AND OPERATING1. Apply the parking brake.2. Automatic transmission, shift selector lever to "P"or "N" position, refer

STARTING AND OPERATING 1435Constant RPMs (Optional)The switch for the Constant RPMsis located on the center section ofthe dashboard.Constant RPMs incr

144 STARTING AND OPERATINGNOTE: The Constant RPMs will automatically switchoff when the parking brake is released, the vehicle is inmotion or the cont

STARTING AND OPERATING 1455AUTOMATIC TRANSMISSIONThe automatic transmission selects individual gearsautomatically, dependent upon:• Gear Selector leve

146 STARTING AND OPERATINGNOTE: After selecting any driving position from "N"or "P", wait a moment to allow the gear to fully enga

STARTING AND OPERATING 1475Gear Selector Lever PositionThe current gear selector lever position (1) is indicatedin the gear range indicator display. T

148 STARTING AND OPERATINGNOTE: Coasting the vehicle, or driving with gearselector lever in "N" can result in transmission damagethat is not

STARTING AND OPERATING 1495transmission are negatively affected by this mode ofoperation.The delayed upshift is effective with vehicle speedsbelow 31

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 152CENTRAL LOCKING (OPTIONAL)To unlock (1)To lock (2)To unlock (1)To lock (2)CAUTION!An unlocked vehicle i

150 STARTING AND OPERATINGTRANSMISSION SELECTOR LEVER, MANUALLYUNLOCKINGIn the case of power failure the transmission selectorlever can be manually un

STARTING AND OPERATING 1515The system is operational if after reverse gear isengaged:• an acknowledgement tone sounds • the multi-function indicator s

152 STARTING AND OPERATINGRange of SensorsThe sensors are able to detect a distance within a rangeof up to 70 in (180 cm) centrally or up to 40 in (10

STARTING AND OPERATING 1535For all sensors, the minimum distance between sensorand obstacle is 12 in (30 cm).In the event of a malfunction, a continuo

154 STARTING AND OPERATINGThe handling characteristics of a vehicle when ladenare dependent on the type of load and the distributionof the load within

STARTING AND OPERATING 1555• Protect sharp edges with padding.• Check the tire pressures after loading the vehicle.For passenger vans:• Do not stack l

156 STARTING AND OPERATINGNOTE: On long and steep downhill slopes, reduce theload on the brakes by shifting down a gear to utilize thebraking effect o

STARTING AND OPERATING 1575Brake Indicator and Electronic Brake ForceDistribution (EBD) Indicator Lamp; USA only3 Canada onlyWith the key in position

158 STARTING AND OPERATINGNOTE: If you find that the minimum mark on thebrake fluid reservoir is reached, have the brake systemchecked for pad thickne

STARTING AND OPERATING 1595Parking BrakeOnly apply the parking brake when the vehicle isstationary.To apply:Pull the lever up as many notches as possi

16 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEUnlocking:If a door lock or interior handle on the driver or frontseat passenger door is unlocked, only

160 STARTING AND OPERATINGDriving Safety SystemsThe vehicle can be equipped with the followingDriving Safety Systems:• Anti-lock brake system (ABS)• E

STARTING AND OPERATING 1615Anti-Lock Brake System (ABS) Indicator LampWhen the key is in position 2 in the ignition lock, theABS indicator lamp - will

162 STARTING AND OPERATINGas the voltage reaches this level again – the ABS is thenreactivated. If ABS malfunctions, the other driving safety systemsa

STARTING AND OPERATING 1635WARNING!Do not reduce the force applied to the brake pedal ifit is necessary to brake the vehicle further. This willnegate

164 STARTING AND OPERATINGElectronic Brake Force Distribution (EBD)The electronic brake force distribution (EBD) preventsthe rear wheels from being ov

STARTING AND OPERATING 1655If the indicator lamp k remains on or lights upwhen the engine is running, the acceleration skidcontrol (ASR) or the brake

166 STARTING AND OPERATINGAcceleration Skid Control (ASR) Warning Lampand Electronic Stability Program (ESP)* – ifequippedWhen the key is in position

STARTING AND OPERATING 1675Acceleration Skid Control (ASR)ASR makes it possible to pull away and accelerate on aslippery surface. A spinning wheel is

168 STARTING AND OPERATINGDeactivating the Acceleration Skid Control (ASR)See Section 4, Understanding Your Instrument Panel,for switch locations.When

STARTING AND OPERATING 1695To deactivate the ASR:– Press the upper section of the switch – the warninglamp v in the speedometer lights up.Traction con

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 172After the engine is started (about 1 second), all doorswith the exception of the driver-side door are l

170 STARTING AND OPERATINGFor the indicator lamp k refer to "Indicator LampAcceleration Skid Control (ASR) and Brake AssistSystem (BAS)".Ind

STARTING AND OPERATING 1715NOTE: If the ABS is malfunctioning or the voltage inthe vehicle’s electrical system drops below 10 volts, theindicator lamp

172 STARTING AND OPERATINGAUXILIARY DRIVE (OPTIONAL)1. Auxiliary drive2. Ribbed V-belt (not part of factory package)3. Tensioner pulley4. Support5. Un

STARTING AND OPERATING 1735STEERINGWhen the engine is not running, there is no powerassistance for the steering. Greater force will berequired to stee

174 STARTING AND OPERATINGWARNING!In order to avoid losing a wheel and in order to re-duce the risk of fatal or serious injuries or vehicledamage, ple

STARTING AND OPERATING 1755Tire GripTire grip is greatly reduced on a wet or icy road. Speedand driving style must therefore be adapted to suitroad co

176 STARTING AND OPERATINGThe vehicle’s safety on the road depends to a greatextent on tire condition and correct tire pressure.If tire pressures are

STARTING AND OPERATING 1775Tire Pressures of Loaded Vehicle in PSI (kPa)Vehicle type 2500 C/HC/SHCTire pressures for size 225/70 R 15 C 115 N– Front a

178 STARTING AND OPERATINGComfort Tire Pressures in PSI (kPa)For reasons of comfort, we recommend setting the tirepressures according to the table bel

STARTING AND OPERATING 1795SNOW CHAINSInstall snow chains on rear wheels only. Install snowchains on exterior wheel in vehicles with double tires.Comp

18 THINGS TO KNOW BEFORE STARTING YOUR VEHICLELocking Status DisplayLeft-hand indicator lamp is illuminated:The driver’s door is locked.Right-hand ind

180 STARTING AND OPERATINGFuel Filter with Water SeparatorCheck the water separator when the fuel indicatorlamp does not go out or comes on while the

STARTING AND OPERATING 1815The following information can be used as a reference,if adding of kerosene becomes necessary. The mixingratios shown refer

182 STARTING AND OPERATINGNOTE: Only fill the fuel tank until the fill nozzle cutsoff, do not overfill.NOTE: Holder on the inside of the fuel filler f

STARTING AND OPERATING 1835BLEEDING DIESEL FUEL SYSTEMIf the fuel tank was run empty, the diesel fuel systemmust be bled after refueling before starti

184 STARTING AND OPERATINGDRAINING FUEL FILTER WITH WATERSEPARATOR1. Fuel filter2. Drain hose3. Water drain screwThe fuel filter (1) is located in the

STARTING AND OPERATING 1855• Open immediately the water drain screw (3) about 1turn (counterclockwise) until fluid emerges. Ensurethat the fluid is co

186 STARTING AND OPERATINGPERMISSIBLE ROOF LOADThe maximum permissible roof load is:• Vehicles with low roof 660 lbs (300 kg)• Vehicles with high roof

STARTING AND OPERATING 1875Vehicle and Trailer Weights and RatingsGross Vehicle Weight Rating (GVWR) is the maximumpermissible vehicle weight: 8,550 l

188 STARTING AND OPERATINGChecking Weights of Vehicle and TrailerTo assure that the tow vehicle and trailer are incompliance with the maximum permissi

STARTING AND OPERATING 1895Towing a TrailerThere are many different laws, including speed limitrestrictions, having to do with trailer towing. Makesur

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 192Locking and UnlockingTo lock entire vehicle:Press top of central locking switch.The left and the right

190 STARTING AND OPERATINGWARNING!Take into consideration that when towing a trail-er, the handling characteristics are different andless stable from

STARTING AND OPERATING 1915Parking a TrailerCAUTION!Extreme care must be exercised since your vehicle with a trailer will require additional passing d

192 STARTING AND OPERATINGEMISSIONS CONTROL SYSTEM (CATALYTICCONVERTER)INHALATION OF EXHAUST GASFORDING (WADING CAPABILITY)Avoid fording flooded roads

STARTING AND OPERATING 1935BODY BUILDER GUIDELINEIf you intend on making any alterations to the vehicle,we strongly recommend that you select one of t

194 STARTING AND OPERATINGThey are responsible for ensuring that modifications orequipment installation does not affect the safety of thevehicle.A Spe

WHAT TO DO IN EMERGENCIES6CONTENTS3 Hazard Warning Flasher Switch . . . . . . . . . . . . . 1963 Fire Extinguisher (Optional) . . . . . . . . . .

196 WHAT TO DO IN EMERGENCIESHAZARD WARNING FLASHER SWITCHThe switch is located on top of the steering columnhousing.When the hazard warning flasher s

WHAT TO DO IN EMERGENCIES 1976FIRE EXTINGUISHER (OPTIONAL)1. Fire extinguisher2. Locking mechanismThe fire extinguisher is located in the driver’s sid

198 WHAT TO DO IN EMERGENCIESCHANGING THE TIREIf you get a flat tire while driving, gradually decreaseyour speed. Hold the steering wheel firmly and s

WHAT TO DO IN EMERGENCIES 1996Procedure:1. Park the vehicle on a firm, level, non-slipperysurface.2. Switch on the hazard warning flasher switch, appl

20 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEflashes four times. Automatic locking when the engineis started is switched on (standard setting).NOTE:

200 WHAT TO DO IN EMERGENCIESSpare Wheel LocationNOTE: Lug wrench and jack, refer to "Vehicle ToolKit". For reasons of safety, check at regu

WHAT TO DO IN EMERGENCIES 2016Spare Wheel Beneath the End of the FrameRetaining screws for the spare wheel structural member(1)Hook (2)1. Open the car

202 WHAT TO DO IN EMERGENCIES2. Turn spare wheel holder to loosen.3. Remove the spare wheel.Spare Wheel Location for Chassis1. Loosen thumb nuts by ha

WHAT TO DO IN EMERGENCIES 2036JACK Using the JackThe jack is located together with the vehicle tool kitunder the hatch in the front passenger footwell

204 WHAT TO DO IN EMERGENCIESFront Axle Jack Point (All Vehicles)The vehicle jacking point is located under thelongitudinal member in front of the fro

WHAT TO DO IN EMERGENCIES 2056Rear Axle Jack Point for 9,990 lbs (4,530 kgs)(Vehicle type 3500 HC/SHC)The vehicle jacking point is located under thelo

206 WHAT TO DO IN EMERGENCIESREMOVING A WHEEL1. Loosen the wheel bolts.2. Jack up the vehicle until the wheel is clear of theground.3. Unscrew the whe

WHAT TO DO IN EMERGENCIES 2076NOTE: The optional light alloy wheels are suppliedwith 5 short wheel lug bolts enclosed for the steel sparewheel in the

208 WHAT TO DO IN EMERGENCIESCentering wheels with wheel bolts• If dual assemblies are used, before placement theinner wheel should be inspected to en

WHAT TO DO IN EMERGENCIES 2096JUMP STARTINGIf the battery is dead, the engine can be started withjumper cables from another vehicle’s battery.WARNING!

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 212The remote keyless entry transmitter transmits in alldirections. It does not have to be pointed at the

210 WHAT TO DO IN EMERGENCIES• A dead battery can freeze at a temperature of 14 °F(–10°C). Never try to start the engine if the batteryis frozen. Thaw

WHAT TO DO IN EMERGENCIES 2116TOWING THE VEHICLE*Vehicle Type 2500 onlyWARNING!Do not tow the vehicle if the key cannot be turnedin the ignition lock.

212 WHAT TO DO IN EMERGENCIESIf the Engine is DamagedFor towing distances up to 30 miles (about 50 km)• Shift gear selector lever to "N" pos

MAINTAINING YOUR VEHICLE7CONTENTS3 Engine Compartment. . . . . . . . . . . . . . . . . . . . . . . 2153 Sprinter Original Parts . . . . . . . . . .

214 MAINTAINING YOUR VEHICLEU Headlamps, Taillamps, Identification Lamps, Turn Signal Lenses . . . . . . . . . . . . . . . . . . . . . . . 234U Rever

MAINTAINING YOUR VEHICLE 2157ENGINE COMPARTMENT

216 MAINTAINING YOUR VEHICLELegend For Engine Compartment1. Windshield washer system fluid reservoir.2. Maintenance indicator for air cleaner element(

MAINTAINING YOUR VEHICLE 2177SPRINTER ORIGINAL PARTSEvery authorized Sprinter Dealer maintains a stock ofSprinter original parts for maintenance and r

218 MAINTAINING YOUR VEHICLEDisposal of Service ProductsDispose of service products and of parts which comeinto contact with them (e.g. filters) in an

MAINTAINING YOUR VEHICLE 2197Windshield Washer System Fluid Reservoir1. Washer system fluid reservoirWhen topping off, add windshield washer fluid (&q

22 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEPress the Πbutton a second time. The passengerdoor and cargo doors are unlocked and the turn signallamp

220 MAINTAINING YOUR VEHICLEApproved Engine OilsNOTE: Use only engine oils that are labeled on thecontainer as meeting the specifications of API (Amer

MAINTAINING YOUR VEHICLE 2217Engine Oil Level1. Oil dipstick2. Oil filler neckCheck the engine oil level at regular intervals with thevehicle standing

222 MAINTAINING YOUR VEHICLERibbed V-BeltThe ribbed V-belt drives the accessories, such asgenerator, coolant pump and hydraulic steering pump.The ribb

MAINTAINING YOUR VEHICLE 2237Brake fluidRefer to the "Recommended Fluids" chart later in thissection for recommended brake fluids.In the cou

224 MAINTAINING YOUR VEHICLEHave the coolant renewed at least every 15 years orafter 160,000 miles.When the coolant is renewed, the new coolant should

MAINTAINING YOUR VEHICLE 2257•Open the hood.• At first, only turn the radiator cap to the first detentto release the pressure from the cooling system.

226 MAINTAINING YOUR VEHICLEIf the engine is already at its regular operatingtemperature: Add coolant until the coolant level is about 0.6 inch(1.5 cm

MAINTAINING YOUR VEHICLE 2277BATTERIESThe standard battery is located in the enginecompartment.The auxiliary battery is located underneath the frontpa

228 MAINTAINING YOUR VEHICLEReconnecting the Battery1. Vent tube2. FittingAll electrical consumers must be switched off. Firstconnect and tighten the

MAINTAINING YOUR VEHICLE 2297Refrigerant Recovery and RecyclingR-134a Air Conditioning Refrigerant is ahydrofluorocarbon (HFC) that is endorsed by the

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 232Replacing BatteriesRated voltage: 6 VDC (2x 3V)Rated current:10 mA1. Release themechanical keyby pressi

230 MAINTAINING YOUR VEHICLEREPLACING WIPER BLADES1. Fold over the wiper arm (2) and place the wiperblade crosswise.2. Press the retaining spring (1)

MAINTAINING YOUR VEHICLE 2317Appearance Care and Corrosion ProtectionIn operation, your vehicle is subjected to varyingexternal influences which, if g

232 MAINTAINING YOUR VEHICLEBecause of the possibility of incompatibility betweenmaterials used in the production process and othersapplied later.Scra

MAINTAINING YOUR VEHICLE 2337Automatic Car WashIf the vehicle is very dirty, prewash it before you driveinto the car wash.Fold in the exterior mirrors

234 MAINTAINING YOUR VEHICLECorrosion protection, such as anticorrosion waxshould be applied to the engine compartment afterevery engine cleaning. Bef

MAINTAINING YOUR VEHICLE 2357Reversing Aid SensorsUse a mild car wash detergent with plenty of water.To prevent scratches, never apply strong force an

236 MAINTAINING YOUR VEHICLEWiper BladeClean the wiper blade rubber with a clean cloth anddetergent solution.Light Alloy WheelsA wheel care product sh

MAINTAINING YOUR VEHICLE 2377Cup HolderUse a gentle dishwashing detergent or mild detergentfor delicate fabrics as a washing solution. Wipe with aclot

238 MAINTAINING YOUR VEHICLEPlastic and Rubber PartsDo not use oil or wax on these parts.Do not use any caustic or alcohol-based or solvent-based subs

MAINTAINING YOUR VEHICLE 2397Standard Fuse and Relay Equipment1. Locked2. Unlocked3. Detent spring – engage when the cover is fittedPosition of fuses

24 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEThe alarm is triggered if the security system has beenactivated and• A door is opened,• a door is unlock

240 MAINTAINING YOUR VEHICLEFuse Assignment, Standard Equipment

MAINTAINING YOUR VEHICLE 2417No. Rated Circuit1. 10A Parking lamp right, taillamp right2. 10A High beam head lamp,right3. 10A High beam head lamp, lef

242 MAINTAINING YOUR VEHICLERelay Assignment, Standard Equipment1. Windshield wiper motor (W)2. Diesel engine control unit (M)3. Turn signals (B)Fuse

MAINTAINING YOUR VEHICLE 2437Fuse, Relay, and Diode Assignments – Optional Equipment

244 MAINTAINING YOUR VEHICLENOTE: The arrangement of the fuses (1) depends onthe optional equipment installed on the vehicle. Theassignments are shown

MAINTAINING YOUR VEHICLE 2457BULB REPLACEMENTSwitch the lights off to prevent short circuits.Only touch new bulbs with a clean, lint-free cloth. Donot

246 MAINTAINING YOUR VEHICLE1. Turn signal lamp and sidemarker lamp,3457 NA – 12V 28/7.5W, yellow glass2. Low beam headlamp, H7 – 12V 55W3. Fog lamp,

MAINTAINING YOUR VEHICLE 2477Low Beam Headlamps1. Unplug the cable connector from the bulb.2. Unclip in the retaining springs. Press the retainingspri

248 MAINTAINING YOUR VEHICLEFog Lamp (Optional)1. Remove the cable connector from the bulb holder.2. Press both retaining springs in the direction of

MAINTAINING YOUR VEHICLE 2497Side and Parking Lamps1. Pull out the bulb holder with the bulb.2. Replace the bulb.3. Insert the bulb holder.4. Secure t

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 2521. Place the key in position 0 or 1 in the ignition lock.2. Press the switch up (1) to switch off the t

250 MAINTAINING YOUR VEHICLETaillampsCargo/Passenger Van1. Locked2. UnlockedBulbs are changed from inside the cargo area.The rear lamp cluster bulb ho

MAINTAINING YOUR VEHICLE 2517Chassis(1) Retaining screws(2) Clearance lamp, R5W - 12V 5W(3) Turn signal lamp, P21W - 12V 21W(4) Stop lamp, P21W - 12V

252 MAINTAINING YOUR VEHICLELicense Plate Lamps(Cargo/Passenger Vans Only)1. Press the bulb socket to the left, against the force ofthe spring, and re

MAINTAINING YOUR VEHICLE 2537Side-Mounted Turn Signals1. Press the lamp housing to the front, against theforce of the spring, and remove.2. Replace th

254 MAINTAINING YOUR VEHICLEIdentification Lamps (Cargo/passenger vans only)(1) Retaining screw1. Take out the retaining screw (1) and remove thelamp

MAINTAINING YOUR VEHICLE 2557Interior Lighting with Reading Lamp1. Use a screwdriver on the catch spring to press inand remove the bulb housing.2. Rep

256 MAINTAINING YOUR VEHICLEExit Lamps (Optional)(1) Lamp housing(2) Cable connector(3) Bulb holder1. Use a screwdriver on the catch spring to remove

MAINTAINING YOUR VEHICLE 2577CAPACITIESEngine with oil filterEngine oilFuel tank Cooling system Windshield washer system Including reserve fuelAll veh

258 MAINTAINING YOUR VEHICLERecommended Fluids and LubricantsThe manufacturer recommends for your vehicle modelthe use of DaimlerChrysler approved flu

MAINTAINING YOUR VEHICLE 2597The following oils have been determined to meet DaimlerChrysler requirements.aMB approved Engine Oil SAE MB Sheet76 Pure

26 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE3. Press switch up (1).The indicator lamp (2) is briefly illuminated.To activate the setting (passenger

260 MAINTAINING YOUR VEHICLE1. Engine oil also meets API classification CI-4.Other oils may meet requirements - see oil label to determine.Raloy Motor

MAINTAINING YOUR VEHICLE 2617COMPONENT SERVICE INTERVALPRODUCT NAME/PRODUCT NUMBER MB SHEETAir ConditioningThe air conditioning system of your vehicle

262 MAINTAINING YOUR VEHICLECOMPONENT SERVICE INTERVALPRODUCT NAME/PRODUCT NUMBER MB SHEETEngine Coolant, Anticorrosion/Antifreeze Fluid15 years or160

MAINTENANCE SCHEDULESCONTENTS8MAINTENANCESCHEDULES3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2643 Warranty . . . .

264 MAINTENANCE SCHEDULESMAINTENANCESCHEDULES8INTRODUCTIONThis is intended as a guide to the service requirementsof your vehicle.It contains all neces

MAINTENANCE SCHEDULES 2658MAINTENANCESCHEDULESThe use of Special lubricant additives is notrecommended. The use of such additives may affectyour warra

266 MAINTENANCE SCHEDULESMAINTENANCESCHEDULES8MAINTENANCE - WITH ASSYST MAINTENANCECOMPUTERASSYST provides you with information on the bestpossible ti

MAINTENANCE SCHEDULES 2678MAINTENANCESCHEDULESSPECIAL MAINTENANCE REQUIREMENTSIf bodies built by manufacturers other thanDaimlerChrysler Corporation a

268 MAINTENANCE SCHEDULESMAINTENANCESCHEDULES8SCOPE OF WORK FOR MAINTENANCE SERVICEOil ServiceOil changeEngine:Oil change and filter replacementCheck

MAINTENANCE SCHEDULES 2698MAINTENANCESCHEDULESCheck fluid levels for the following systems, correct as necessary.Should there be a loss of fluid which

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 272The vehicle will be centrally locked if all doors areclosed.Switching Off the Alarm and Unlocking the V

270 MAINTENANCE SCHEDULESMAINTENANCESCHEDULES8Additional Maintenance WorkAutomatic transmission once only at 80,000 miles/128000kmOil and filter chang

28 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEFrom the OutsideTo unlock (1)To lock (2)To open the door:Pull the handle to open the door.WARNING!Only d

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 292From the InsideTo unlock (1)To lock (2) To unlock and openPull handle.To lock:Press the handle in. All

1CONTENTSINTRODUCTION3 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 How to Use this Manual . . . . . . . . . . .

30 THINGS TO KNOW BEFORE STARTING YOUR VEHICLESliding Door From the OutsideTo unlock (1)To lock (2)To open the door:Pull the handle and slide the door

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 312From the Inside without Lock ButtonTo unlock (1)To lock (2)To unlock and open:Pull handle.To lock:Press

32 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEPress lock button (1)(all doors are locked)If the central locking automatically unlocks again afterhavin

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 332Rear Cargo Doors From the OutsideTo unlock (1)To lock (2)To open the door:Pull the handle to open the d

34 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEFrom the Inside without Lock ButtonTo unlock and open:Pull handle.To lock:Press the handle in.The door i

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 352If the central locking automatically unlocks again afterhaving been locked, at least one door is closed

36 THINGS TO KNOW BEFORE STARTING YOUR VEHICLETo lock manually:Move the handle down until it is in the verticalposition.Automatic locking:If the left-

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 372To close:Pull the doors away from the retaining plates on theouter sidewalls.Passenger/Cargo Area DoorN

38 THINGS TO KNOW BEFORE STARTING YOUR VEHICLETo Unlock the Door from the Passenger AreaTo unlock, turn key to left (1)To open door (2)To close door a

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 392OCCUPANT RESTRAINTSSeat belts, belt tensioners, airbag and child restraintsystems are independent restr

4 INTRODUCTIONINTRODUCTIONThis manual provides information needed to operateand understand the vehicle and its components.Additional detailed informat

40 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEWARNING!Airbag and belt tensioners are designed to func-tion on a one-time-only basis. An airbag or belt

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 412SEAT BELTS WARNING!Children should never ride sitting on the lap ofanother occupant. In an accident the

42 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEWARNING!Wear your seat belt snugly.A belt that is worn under your arm is verydangerous. Your body could

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 432WARNING!Never ride in a moving vehicle with the backrestreclined. Sitting in an excessively reclined po

44 THINGS TO KNOW BEFORE STARTING YOUR VEHICLESeat Belt Warning Lamp and Airbag MalfunctionWhen the key is in position 2 in the ignition lock, thewarn

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 452Fastening and RemovingBelt tongue (1)Belt buckle (2)Release button (3)Fastening Seat Belts1. Pull the s

46 THINGS TO KNOW BEFORE STARTING YOUR VEHICLERemoving Seat Belts1. Press the release button in the belt buckle.2. Guide the seat belt back to its res

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 472DRIVER’S AIRBAGThe driver’s airbag is located within the padded centerof the steering wheel.WARNING!To

48 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEFRONT SEAT PASSENGER AIRBAG (NOT INCONJUNCTION WITH FOLDING SEAT INPARTITION WALL)WARNING!To reduce the

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 492AIRBAG AND BELT TENSIONERSThe vehicle is equipped with an airbag for the driverand the front seat passe

INTRODUCTION 51HOW TO USE THIS MANUALConsult the table of contents to determine whichsection contains the information you desire.The detailed index, a

50 THINGS TO KNOW BEFORE STARTING YOUR VEHICLESafety Precautions for the AirbagWARNING!Airbags can seriously injure or kill you, especiallyif you are

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 512WARNING!Do not attempt to manually open the front airbagcovers. You may damage the airbags and youcould

52 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEPEDALSThe freedom of movement of the pedals must not beimpaired in any way, such as by floormats.ENGINE

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 532Engine Oil ConsumptionWhen the engine has passed the break-in period, oilconsumption may reach 0.5 % of

54 THINGS TO KNOW BEFORE STARTING YOUR VEHICLEINHALATION OF EXHAUST GAS TIE DOWN RINGS (OPTIONAL)1. Tie Down RingsThe rings (1) are used to attach the

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 552NOTE: Use neither elastic fastening straps nor netswhen lashing down the load. These are only intendeda

UNDERSTANDING THE FEATURES OF YOUR VEHICLE3CONTENTS3 Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 59U Interior Mirror (Opti

58 UNDERSTANDING THE FEATURES OF YOUR VEHICLE3 Speed Control (Optional) . . . . . . . . . . . . . . . . . . . . 773 Sunroof (Optional) . . . . . .

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 593MIRROR ADJUSTMENTInterior Mirror (Optional)1. Normal position (DAY)2. Anti-glare position (NIGHT)Electri

6 INTRODUCTIONVehicle identification number (location: on the chassis,right hand).VEHICLE SAFETY CERTIFICATION LABEL,SAMPLE AND LOCATIONLocation: belo

60 UNDERSTANDING THE FEATURES OF YOUR VEHICLESEAT ADJUSTMENTDriver’s and Front Passenger’s SeatWARNING!Do not adjust the driver’s seat while driving.

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 613Comfortseat (Optional)Seat adjustment, fore/aft (1)Seat cushion depth (Optional) (2)Seat height adjustme

62 UNDERSTANDING THE FEATURES OF YOUR VEHICLEArmrest (Optional)Tilt adjustment (1)By adjusting the tilt adjustment (thumbwheel) (1) thetilt of the arm

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 633Folding Seat at Partition (Optional)Key (1)Seat cushion (2)Fold down the seat cushion of the folding sea

64 UNDERSTANDING THE FEATURES OF YOUR VEHICLEREAR SEAT BENCH REMOVAL ANDINSTALLATIONUnlocked (1)Locked (2)To remove:1. Turn all release levers on the

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 653To install:1. With the rear bench seat facing in the direction oftravel, insert the legs of the rear ben

66 UNDERSTANDING THE FEATURES OF YOUR VEHICLEHOOD To open:1. Pull the release lever (1).The hood then opens slightly and is restrained bythe safety ca

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 6732. Open the safety catch (2).3. Swing the hood up until the support strut (3)engages.To close:1. Lift th

68 UNDERSTANDING THE FEATURES OF YOUR VEHICLEHEADLAMP RANGE CONTROLSee Section 4, Understanding Your Instrument Panel,for switch locations.The range o

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 693INTERIOR LIGHTINGInterior Lamps in the Driver and Rear-SeatPassenger Area/Cargo Area1. Permanently on2.

INTRODUCTION 71Sample Incomplete Vehicle Certification Label (Label 1)Sample Type Plate (Label 2)VEHICLE/ENGINE EMISSION LABEL, SAMPLEAND LOCATIONLoca

70 UNDERSTANDING THE FEATURES OF YOUR VEHICLEOperation of Interior LampsPosition 1: Continuous operationPosition 2: The door contact switchesare used

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 713Interior Cargo Area Lighting (Optional)The switch is located on the centersection of the dashboard.To sw

72 UNDERSTANDING THE FEATURES OF YOUR VEHICLEThe switch (2) is located in the right rear of the cargoarea.To switch on:Press top of switch, the indica

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 733Lamp switch (3)C Side lamps, license plate and instrumentlightingõ Low beam headlamps, high beamheadlamp

74 UNDERSTANDING THE FEATURES OF YOUR VEHICLEWINDOW OPERATIONMechanical Window OperationTo open the window:Turn the manual window control in acounterc

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 753Place the key in position 2 in the ignition lock.To open the window:Keep switch pressed downward until t

76 UNDERSTANDING THE FEATURES OF YOUR VEHICLETouch-wipe:Press the windshield wiper switch up to the pressurepoint.NOTE: Smears may form on the glass w

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 773SPEED CONTROL (OPTIONAL)Set/accelerate speed (1)Set/decelerate speed (2)Off (3)Resume set speed (4)The s

78 UNDERSTANDING THE FEATURES OF YOUR VEHICLESetting momentary speedBriefly push speed control lever up (1) or down (2).Cancel speed controlPush speed

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 793NOTE: On uphill and downhill grades it may not bepossible to maintain set speed.SUNROOF (OPTIONAL)WARNIN

8 INTRODUCTIONENVIRONMENTAL CONCERNS ANDRECOMMENDATIONSIn this manual, whenever you see instructions todiscard materials, you should first attempt to

80 UNDERSTANDING THE FEATURES OF YOUR VEHICLEManual Sun Roof (Optional)– To open, turn the handwheel counterclockwise.Maximum opening = turn until the

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 813Mechanical Sun Roof OperationThe sun roof does not open or close:Check electrical fuse. Electrical fuses

82 UNDERSTANDING THE FEATURES OF YOUR VEHICLEASHTRAY/CIGAR LIGHTERAshtray in the driver’s compartment.Ashtray (1)Cigar lighter (2)To open the ashtray

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 833Ashtray in the rear passenger compartment.The ashtrays are located in the side linings in thepassenger c

84 UNDERSTANDING THE FEATURES OF YOUR VEHICLECONTROL AND OPERATION OF RADIOTRANSMITTERSRadio, Telephone and Two Way RadioMOBILE TELEPHONE AND TWO WAY

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 853CUP HOLDERThe cup holder in the driver’s compartment is locatedbelow the instrument panel between the dr

86 UNDERSTANDING THE FEATURES OF YOUR VEHICLEGLOVE COMPARTMENTTo open glove compartment:Pull handle (1)COMPARTMENTS IN FRONT DOORSLocked (1)Unlocked (

UNDERSTANDING YOUR INSTRUMENT PANEL4CONTENTS3 Instruments and Controls . . . . . . . . . . . . . . . . . . . . 893 Instrument Cluster and Indicator

88 UNDERSTANDING YOUR INSTRUMENT PANELU Upper Air Vents . . . . . . . . . . . . . . . . . . . . . . . . . 120U Heated Rear Window (Optional) . . . .

UNDERSTANDING YOUR INSTRUMENT PANEL 894INSTRUMENTS AND CONTROLS

INTRODUCTION 91INFORMATION REGARDING ELECTRONICRECORDING DEVICES(Including notice pursuant to California Code § 9951)Please note that your vehicle is

90 UNDERSTANDING YOUR INSTRUMENT PANELLegend For Instruments And Controls1. Left-hand air vent.2. Multifunction switch.3. Speed control.4. Hood releas

UNDERSTANDING YOUR INSTRUMENT PANEL 914INSTRUMENT CLUSTER AND INDICATOR LAMPS

92 UNDERSTANDING YOUR INSTRUMENT PANELLegend For Instrument Cluster And Indicator Lamps1. Tachometer (Engine rpm), refer to "Tachometer(Engine rp

UNDERSTANDING YOUR INSTRUMENT PANEL 934Indicator Lamp Symbolsv Acceleration skid control (ASR)or electronic stability program (ESP)*or slippery surfac

94 UNDERSTANDING YOUR INSTRUMENT PANELMulti-Function IndicatorWARNING!Never operate buttons (1, 2, 3 and 4) in the multi-function indicator while driv

UNDERSTANDING YOUR INSTRUMENT PANEL 954The multi-function indicator can be used to call up theodometer, trip meter, clock and outside temperature,or i

96 UNDERSTANDING YOUR INSTRUMENT PANELClockActivate the multi-function indicator, refer to "Multi-Function Indicator".Button I – to reverse

UNDERSTANDING YOUR INSTRUMENT PANEL 974Odometer and Trip MeterActivate the multi-function indicator. The totaldistance covered by the vehicle will be

98 UNDERSTANDING YOUR INSTRUMENT PANELInstrument and display lighting:1. Switch on the marker lamps, refer to "CombinationSwitch"2. Press bu

UNDERSTANDING YOUR INSTRUMENT PANEL 994The outside temperature is displayed when the multi-function indicator is activated. Sudden changes intemperatu