Dodge 2004 Ram 2500 User Manual

- 1 - Installation Manual v2.0: Valve Body Kit 1994-2004 Dodge Ram 2500/3500 With TV Cable Please read all instructions before installation. Fe

- 10 - Installing Valve Body Sections Together 33. Place lock-up valve body assembly over channel plate section and install the 2 screws as indicat

- 11 - 35. Bend the locking tabs over to secure the boost tube to the valve body (Figure 25-A). FIG. 25 36. If your transmission is a 48-RE model

- 12 - 38. With the ball and spring secured in place by the tie wrap, place the shifter linkage over while lining up the manual linkage with the man

- 13 - 42. Manual linkage may not go to full manual low range if the 5 bolt retainer plate (Figure 30-A) has been positioned incorrectly. Give spe

- 2 - 4. Install the plastic filter into separator plate B, use figure 2 as a guide. FIG. 2 5. Use 2 tapered punches to align separator plate

- 3 - 7. Torque all screws to 38 INCH-POUNDS. Make sure that cotter pins are free-moving after tightening plate (Figure 3-B shown in step 5 on pag

- 4 - 10. Place the valve body in a vice; protect it from the jaws of the vice by using rags. Remove the valve trains (A through D) as shown. Inst

- 5 - 12. Check your minimum TV adjustment, it should measure approximately 0.850” for Dodges equipped with 24 Valve motors and 0.760” for Dodges eq

- 6 - 16. Place separator plate A on channel plate and set aside (Fig. 13). FIG. 13 Lock-up Valve Body Section 17. Remove timing cover plate (Fig

- 7 - 20. Stand lock-up valve body on end, place 3-4 timing valve spring in bore and drop ¼-inch check ball (Use 5/16-inch check ball on 48-RE mode

- 8 - 25. Drill two holes approximately .090-inch in diameter through the valve body partitions in the locations marked with yellow arrows and circl

- 9 - 30. Install the orifice cup plug marked A (supplied) into the accumulator housing. The cup plug must be installed into the bore and recessed