Dodge Novi 2000 Supercharger Installation Guide

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DP/N: 4809621 - Ram 1500 v1.0 09/18/03
Owners Installation Guide for the
Paxton Automotive
Novi 2000 Supercharger
for the
2002 Dodge 5.9L Ram 1500
Paxton Automotive . 1300 Beacon Place . Oxnard CA 93033
888 9-PAXTON . FAX (805) 604-1337
Kit # 1201219
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1 2 3 4 5 6 ... 39 40

Summary of Contents

Page 1 - 2002 Dodge 5.9L Ram 1500

DP/N: 4809621 - Ram 1500 v1.0

Page 2 - FOREWORD

3-2P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)This Page Left Intentionally Bla

Page 3 - TABLE OF CONTENTS

4-1P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)4.1 SUPERCHARGER MOUNTING BRACKE

Page 4 - FOR INSTALLATION:

4-2P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Fig. 4-dFig. 4-hFig. 4-gFig. 4-f

Page 5 - Section 1

4-3P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Fig. 4-i4.6 BELT TENSIONERA. Ins

Page 6

4-4P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Fig. 4-l / Supercharger belt rou

Page 7 - Section 2

5-1P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Section 5AIR INTAKE AND DISCHARG

Page 8 - TENSIONER REMOVAL

5-2P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)C. Assemble the bonnet with the

Page 9 - Section 3

6-1P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Section 6FAN AND WINDSHIELD WASH

Page 10 - ©2003 Paxton Automotive

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Page 11 - Section 4

7-1P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Section 7AUXILIARY FUEL PUMP INS

Page 12 - 4.2 ACCESSORY BELT TENSIONER

P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)iiFOREWORDThis manual provides info

Page 13 - 4.6 BELT TENSIONER

7-2P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)E. Attach the #85 terminal wire

Page 14 - 4.7 SUPERCHARGER BELT

8-1P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Section 8ENGINE CONTROL UNIT INS

Page 15 - Section 5

8-2P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Fig. 8-b / Congratulatlions - he

Page 16 - 5.2 AIR DISCHARGE ASSEMBLY

9-1P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Section 9FINAL CHECK OUT AND STA

Page 17 - Section 6

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Page 18

A-1P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)APPENDIX

Page 19 - Section 7

A-2P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.BSHEET 1 OF

Page 20 - ***NOTE***

A-3P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.DSHEET 1 OF

Page 21 - Section 8

A-4P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Appendix 3 1020220 Asy, Washer B

Page 22

A-5P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.DSHEET 1 OF

Page 23 - Section 9

P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)iiiTABLE OF CONTENTSAPPENDIX . . .

Page 24

A-6P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.ASHEET 1 OF

Page 25 - APPENDIX

A-7P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.DSHEET 1 OF

Page 26

A-8P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.CSHEET 1 OF

Page 27

A-9P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.CSHEET 1 OF

Page 28

A-10P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.DSHEET 1 OF

Page 29

A-11P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.DSHEET 1 OF

Page 30

A-12P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Appendix 11 1020215 Asy, Coil R

Page 31

A-13P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.DSHEET 1 OF

Page 32

A-14P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.DSHEET 1 OF

Page 33

A-15P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)SCALE:SIZE DWG. NO.ASHEET 1 OF

Page 34

P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)ivRECOMMENDED TOOLSFOR INSTALLATION

Page 35

A-16P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)1300 Beacon Place, Oxnard CA 93

Page 36

1-1P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Section 1INTRODUCTIONCongratulat

Page 37

1-2P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)• Never rely solely on a jack wh

Page 38

2-1P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Section 2INITIAL PREPARATION AND

Page 39

2-2P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Fig. 2-fFig. 2-dFig. 2-eB. Remov

Page 40

3-1P/N: 4809621©2003 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)Section 3CRANK PULLEY AND COIL R

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